Grinding

Both die grinders feature RAPIDSTOP™ Brake for enhanced user safety, stopping most accessories in less than two seconds. Combining three exclusive innovations - the POWERSTATE™ brushless motor, REDLITHIUM™ battery pack, and REDLINK PLUS™ intelligence- these new die grinders provide users with the versatility and performance needed to remove material faster than a corded die grinder. 

The S100 can be configured to meet each customer’s individual needs. It can be equipped with up to two internal grinding spindles, or one internal and one external spindle. In addition to a fixed wheelhead, it can be supplied with a manual wheelhead and a 2.5 degree Hirth coupling. The optimal combination consists of an automatic wheelhead with a 1 degree Hirth. A synchronous motor drives the grease-lubricated internal and external belt spindles. The machine is operated by the FANUC 0i-TF PLUS controller, together with the proven STUDER operating system.

The basis for the extraordinary flexibility of the HELITRONIC MINI PLUS is the unique WALTER gantry design. The economical production of common and complex geometries of tools with a diameter range of 1mm - 16mm (0.04" - 0.63") in one clamping is guaranteed by the powerful HSK belt spindle with two spindle ends for up to six grinding wheels. In addition, the revolutionary C.O.R.E. hardware and software architecture with intuitive operation facilitates machine set-up, operation, networking and maintenance.

Norton for Aluminum wheels have a range of features and benefits including a 5/8"- 11" hub for quick, tool-free wheel changes. Helping to keep metal surfaces clean for defect-free, corrosion-free welding, the new wheels have a contaminate-free bond which does not need any waxes or lubricants. Also, a double coarse layer construction adds versatility and life on applications such as back-grinding and notching. Norton for Aluminum wheels construction is strong and safe, exceeding all the strictest Norton American ANSI and international safety standards.

The belt grinder features two belt heads ensuring the ultimate flexibility to handle platen grinding, contact wheel grinding and even slack back grinding. Its design enables roughing to intermediate grinding to blending as well as final finishing and polishing.

VGrind 260, VGrind Neon and VGrind Argon – these are the names of the three new tool grinding machines from the sharpening specialist VOLLMER. They were presented for the first time at the GrindingHub 2022 trade fair in Stuttgart.

The S36 has a fixed grinding head, with grinding wheel angles of 0, 15 or 30 degrees available. The distance between centers is 650mm and the maximum workpiece weight is 150kg. Proven components have been used in the machine. These include a Granitan® machine bed and a workhead with high-precision roller bearings.

The new duo of VOLLMER grinding machines designed for machining carbide-tipped circular saw blades, is made up of the CS 860 and CSF 860.

As an external loader, STUDER roboLoad measures only 59.06" (1.50 m) wide: half the width of the machine itself. This saves valuable shop floor space, and yet the system offers plenty of room for workpieces manually loaded on six trays – each measuring 42.52" x 12.6” (1080 mm x 320 mm) – within a comparatively small work area. 

The thermal stability is exceptionally high due to an innovative machine design and a rigid 5‐axis configuration. Field tests have demonstrated an unusually high Cpk process capability. This is of particular importance when grinding short‐run custom tooling where accuracy and “first‐tool‐good” are critical. 

The NXT grinder is a versatile 5-axis CNC machine with a small footprint, large grind zone and a modular design that quickly adapts to demanding application requirements. ESPRIT uses a digital twin of the manufacturing envelope to simplify the programming process and deliver edit-free G-code. Customers that already have ESPRIT can add the Star Cutter NXT’s digital machine package to their existing license and program the NXT using the software they already own.

The GrindSmart 660XW is a 6-axis tool and peel grinding machine allows the user to utilize cost-effective and advanced  lean manufacturing principles; termed as “Ultra-Lean Grinding Process.” The machine includes a 6•position wheel changer and linear motors on all axes. It features a traveling high-speed workhead. Peel grinding for blank prepara•on and neck grinding are included in the same chucking.

The longest-lasting, fastest-cutting abrasive is especially effective for hard-to-grind applications like stainless steel weldments, nickel alloys and ferrous metals.

The abrasive grain used in the Blue Moon TZ is very sharp-edged, microcrystalline and has an elongated trapezoidal rod shape. Blue Moon TZ grinding wheels are particularly impressive due to their very low thermal load in the contact zone. The high profile retention of our grit combination leads to extended dressing intervals at high stock removal rates and increases economic efficiency.

The wheels feature an innovative Norton Quantum Prime nano-crystalline ceramic grain, embedded in an optimized matrix of Norton Vitrium3 bond. The combination of the micro-fracture properties of the new ceramic grain from Saint-Gobain Abrasives and the retention capability of the bond ensures long wheel life, excellent grinding efficiency, and consistent part quality with superior finish which results in cost savings of 30% and more.

Norton Quantum Prime Wheels have several important advantages including a new micro-fracturing grain that has unparalleled sharpness and cutting efficiency which reduces power draw and cycle times, while increasing material removal rates. The unique grain is free cutting, which combined with advanced bond technologies such as Norton Vitrium3, allows Quantum Prime to wear more consistently, improving part quality, geometry and finish even at high material removal rates.

Glebar pairs the wider work wheel with an oscillating regulating wheel powered by servo motors to reduce setup time and improve sphericity. The slides can be programmed to finite positions through a touchscreen HMI. When an operator selects a job, the servo motors automatically adjust to programmed positions which reduces setup time.

The Type 11 cup wheels for grinders are precision balanced to ensure smooth, vibration-free operation and reduce operator fatigue, while wearing at the appropriate level to maximize grind rates. Designed for ID cleaning, hole-edge beveling, smoothing weld seams, bevel grinding, transitioning and grinding in hard-to-reach areas, the Tiger AO cones and plugs for die grinders feature an open-face design that provides an aggressive cut rate right out of the box.

This model is part of the GrindSmart® series of tool & cutter grinding machines with an axis configuration that incorporate 6 fully interpolated axes (3 rotary and 3 linear) and is unique in this industry. The machine also incorporates linear axis drive technology. 

In addition to speed, the new robots handle an increased number of workpieces/tools, are more compact and consume less energy. They also support the latest WALTER HELITRONIC Tool Studio and Robot Manager software that allows users to load multiple trays with various workpiece diameters for lights out unattended production.

Both grinding spindles are “synchronous direct‐drive spindles” with 19 hp peak each. The most important feature of a synchro­nous motor is that it provides constant speed during its operation and that the torque curve is highly efficient, as per above graph. The rotational force is not reduced with higher RPM’s. Synchronous motors always run at a speed equal to their syn­chronous speed, as opposed to asynchronous motors (induction motors) which always have a lag and are therefore less effi­cient. 

The updated automation package accommodates denser pallet arrays for improved lot sizes and runtime, while delivering smoother robot operation and better repeatability. Additionally, the system can now adapt to multiple part profiles to be produced within a single run. An optional laser marking system has also been integrated for automated tool marking, in addition to many other new features.

V-PRIME grinding wheels significantly increase productivity and reduce cycle times due to requiring lower grinding forces and permitting higher feed rates. User-friendly off-line dressing optimizes grinding wheel preparation, saving time and cost. The new wheels also offer an excellent price/ performance ratio.

Dental tool grinding on the 5-axis GrindSmart Nano5 grinding machine offers exceptional flexibility in comparison to conventional single-purpose grinders. With its 5 fully interpo­lating CNC axes and a pick-and-place automatic tool loader, the machine can easily be adapted for any type of dental cutting instrument, both for short and long runs. 

Every grinder provides four to seven times longer duty cycle under load and eight times less speed degradation than the  competition. The grinders provide smooth, quiet power for grinding cleaning, deburring, chamfering and sharpening.

Premium Ceramic Grain - provides a cooler cut for a longer lasting disc; 50 Grit – less emphasis on aggression with refined surface finish; 36 Grit – best combination of stock. Works well on stainless steel & carbon steel, weld bead removal, chamfering and beveling, flame-cut steel removal, edge grinding and deburring.

Because aluminum has a much lower melting temperature than other metals, keeping aluminum cool while grinding and finishing is a big challenge for welders and fabricators. The Blue-Kote disc cloth’s net structure resists clogging on soft materials, and its sanded surface stays cooler and avoids burning the work surface.

With a smaller diameter, quick change discs provide ease of use on intricate parts and excellent control when shaping or blending surface portions, especially on flat surfaces.  Moderate flexibility of quick change discs and their holders allows contouring and access to inner corners.  These unique quick change functionality reduces changeover downtime and eases transitions between grit, material, or even abrasive type where multi-step processes are required.

The Minimicromar3 is designed for measuring external diameters, positioning and length for both smooth and interrupted surfaces.  It can measure workpieces from 25mm to 42.5mm with a measuring range of ±100 µm and a repeatability of ≤0.1 µm.  It is designed with a high degree of protection against coolant and abrasive substances.  Its low thermal drift value (<0.1 µm/°C) helps maintain high measurement precision.

The machine’s capabilities include a 15 kW direct-drive motor that produces maximum wheel spindle speed of 6000 m/min. X-axis stroke of 330mm features a rapid feed rate of 5m/min, Z-axis stroke is 2150mm with 10m/min rapid feed, and maximum work spindle speed is 200 rpm.

Pinch grinding offers highest concentricity particularly on long and thin parts. The rough and finish grinding are performed in one pass. This innovative way to grind roughing and finishing simultaneously eliminates a separate process and reduces cycle time. The machine utilizes two different grinding wheels running on separate spindles and positioned on independently- controlled CNC linear slides.

Pinch grinding offers accurate geometrical dimensions on the blank and tight surface finish requirements. In pinch grinding, the roughing and finishing wheels grind parts simultaneously, with the finishing wheel trailing the roughing wheel. The rough and finish grinding are performed in one pass. This innovative way to cylindrically grind parts eliminates separate processes and reduces cycle time. 

With five axes of motion and storage for 40 tools, the machine can grind thread grooves and also machine the nut circumference, end surface, key grooves, and return tube holes in a single setup. In addition to producing large savings in manufacturing time, elimination of setup changeovers also assures exact phase alignment of thread grooves and return tube holes. A standard touch probe enables automatic pre-processing phase alignment of the thread groove and wheel.

The Tiger large diameter wheels for performance cutting and the Wolverine wheels for standard cutting include specialty products. Among those are the Tiger AO wheels for stud cutting, as well as Tiger AO and Wolverine AO wheels with single center reinforcement for increased speeds and burr-free cutting — both designed for use on chop saws. The line of wheels for stationary saws includes Tiger AO wheels for longer life and Wolverine AO for faster cutting. 

Norton Winter AEON Grinding Wheels have a single usable abrasive layer design, with diamond or cBN particles mechanically fixed onto the core surface by an electrochemical process of nickel deposition. This unique layer design provides high grit retention levels for long wheel life. To save costs, the wheel core can be re-used. Once the abrasive grains are worn, the core of the wheel can be re-plated with new diamond or cBN grain in a continuous re-plating cycle.

Weiler Abrasives is offering the 4-1/2 inch Tiger Aluminum flap discs in Type 27 or Type 29 with either 7/8 or 5/8-11 arbor holes and two grit options. The 36-grit disc is a good choice for chamfering, weld removal and stock removal, while the 60-grit disc is ideal for weld blending, finishing and cosmetic detail work. 

Glebar’s automatic dresser is available with manual or motorized quill advancement. With motorized quill advancement, it is possible to have a canned dress cycle. Operators can preprogram the frequency of the dress to run after a set number of cycles or time. This allows them to run multiple machines at once increasing their efficiency.

Glebar’s automatic dresser is available with manual or motorized quill advancement. With motorized quill advancement, it is possible to have a canned dress cycle. Operators can preprogram the frequency of the dress to run after a set number of cycles or time. This allows them to run multiple machines at once increasing their efficiency.

Boring bar grinding on the Rollomatic 6-axis tool grinding machines offers exceptional flexibility in comparison to conventional single-puropose grinders. With its 6 fully interpolating CNC axes and 6-station wheel/nozzle changer, the machine can easily be adapted for individual boring bar designs, both for short and long runs.

Norton Winter Ironclad Wheels offer several additional benefits including reduced downtime due to longer wheel life which extends time between setups.  There is less bluing of castings even towards the end of the wheel life. Promoting a cleaner, healthier work environment, the new wheels generate significantly less dust and odor compared with traditional bonded wheels.

SintoGrind HSS-X 1400 is suitable for flute-, thread-, profile-, internal and external cylindrical  grinding of steel materials such as HSS, PM and medical steels. SintoGrind HSS-X 1400 is low foaming, prevents surface burning, inhibits burr development, is low misting and offers excellent filterability. 

The ShapeSmart®NP50 is a 5-axis Precision Cylindrical Pinch/Peel grinding machine with integrated 3-axis robot loader and grinding diameter range from 0.025 – 25 mm (.001"– 1").

the GT-610 EZ has the ability to produce G-ratios that can exceed those of machines twice its size. When running super abrasives, a variable frequency drive on the work wheel spindle is available to increase wheel surface feet.

Developed especially for the re-sharpening and production of rotationally symmetrical PCD tools, the Walter Helitronic Raptor Diamond is particularly well-suited for shops that do not require features such as automatic tool support systems or automatic grinding wheel/electrode changers, but still need a high degree of flexibility in the working area for diverse types of tools. This ensures that manufacturers have access to Walter quality with exactly the features they need for part-production and re-sharpening success.

The new Walter Helitronic Raptor from United Grinding Group is a flexible, cost-effective tool grinding machine. Created for the grinding and re-sharpening of rotationally symmetrical tools for the metal and wood industries, the new Helitronic Raptor offers both automation-ready flexibility and an economical, universal design.

Glebar Co. delivered a solution for grinding deodorant balls while reducing cycle times and improving throughput. Glebar developed ball grinding for the golf ball industry in the 1960s using centerless grinding fundamentals. The process was adapted to grind deodorant balls and other spherical or cylindrically shaped components. Glebar machines can grind most hard-to-turn materials such as carbon fiber, fiberglass and polypropylene.

New linear motors and well proven hydrostatic guides in the 6S and 6L grinding machine series open up new potential. Higher speeds, various detailed improvements and optimized ease of maintenance result in shorter cycle times, maximized quality and cost savings. The expanded modular concept for the table assemblies makes the platform 6 grinding machines more flexible and adaptable.

Junker demonstrates its pioneering spirit to use complete machining in rotor production. The JUMAT 6L 40-30 grinding machine works on complex workpiece geometries for rotor pairs in profile and Quickpoint machining in a single clamping process.

Electrochemical grinding (ECG) solution provider Tridex Technology, a Glebar Company, provides a burr-free solution for grinding the teeth in arthroscopic shavers with its SG-1645 and SG-2060 burr-free electrochemical surface grinding machines.

Electrochemical grinding (ECG) solution provider Tridex Technology, a Glebar Company, provides a burr-free cutoff solution for stainless steel tubes with the CS1-E burr-free electrochemical cutoff machine.

Saint-Gobain Abrasives announced the introduction of its new Norton Stellar inserted-nut grinding wheels for double- and single-disc grinding that offer improved wheel life, increased parts per wheel and lower cost per part. The new grinding wheels are suitable for a wide range of industries including automotive, bearing, tool manufacturing, compressors, knife blades and job shop and general machining.

A software update is available for the »Dia-2200-mini« product line of Lach Diamond EDG (Electrical Discharge Grinding) eroding machines – sharpening machines; it allows for a transition to extreme axis angles up to 80°.

Lach Diamond Inc. developed «mini-contour» machines, a special sharpening machine that can produce high-precision concave and convex profiles from 2 to 4 µm and is suitable for re-sharpening the company's »contour-profiled« grinding wheels.

Lach Diamond Inc. offers a grinding wheel with a metal bond for deep grinding – hitherto almost unthinkable. For the first time, newly developed bond variations are available for profiling during the deep grinding of carbide, high-alloyed steel, ceramics and, in a special specification, even unhardened steel.

Following its tradition still today, Lach Diamond Inc. offers service for setting single-point dressing diamonds and regrinding of profile diamonds. “We owe this to our customers,” emphasize the managing directors who are looking back to an almost 100-year anniversary; while they also reaffirm that “purchasing diamonds is a matter of trust.”

As products grow thinner and lighter to meet the needs of the electronics, medical and micromechanics industries, United Grinding and Ewag have developed the Laser Line Ultra for machining the incredibly precise microtools required for these applications. Specializing in the laser fabrication of cutting tools made of hard and ultrahard materials such as tungsten carbide, PCD, chemical vapor deposition diamond and CBN, the Laser Line Ultra uses an 8-axis configuration and picosecond lasers to machine complex micro geometries in cutting tools regardless of the material’s hardness and with negligible heat-affected zones.

Glebar Co. announces its new CAM.3 micro grinder. The CAM.3 represents the next generation in Glebar’s 68-year history of providing precision grinding solutions to the medical device industry. Designed from the ground up, the CAM.3 features faster speeds and feeds, larger diameter wheel, increased capability and connection to the IIoT.

Supertec Machinery introduces the Mini Genie CNC cylindrical grinder to the North American market. The Mini Genie is designed for shops with limited floor space in mind. With a total footprint of only 78” x 78” (43 sq. ft.) and its high precision performance this grinder is ideal for any shop.

Hardinge Inc. announced the introduction of the Voumard 1000 Universal CNC internal grinding (IG) machine. The new Voumard 1000 offers a high-performance, economical grinder for a wide range of universal internal grinding requirements to obtain fine surface finishes and tight tolerances.

Weldcote introduces its new, high-quality Slitter INOX-Prime grinding wheels that offer excellent cutting speeds per cut with minimal burr and a smooth finish.

United Grinding North America Inc. and Walter Maschinenbau GmbH have announced the release of the United Grinding North America Inc. and Walter Maschinenbau GmbH have announced the release of the Walter Tool Vision System, which allows for the automatic detection and alignment of tools, blanks and other workpieces. Developed by Walter for simplified measurement operations for advanced tool grinding and eroding machines equipped with robotic part loaders, the new system will help manufacturers further optimize the production of small high-precision parts., which allows for the automatic detection and alignment of tools, blanks and other workpieces. Developed by Walter for simplified measurement operations for advanced tool grinding and eroding machines equipped with robotic part loaders, the new system will help manufacturers further optimize the production of small high-precision parts.

Weldcote offers its new lines of Quick-Change, Roll-On and Turn-On ceramic C-Prime discs for steel, stainless steel, ferrous and nonferrous metals.

The new GCX Linear builds on the best aspects of ANCAs proven technology to offer a purpose-built solution for manufacturing and sharpening skiving cutters. With a 5-axis CNC grinder powered by LinX linear motor technology on X, Y and Z axes, the GCX Linear also comes with features specially designed for skiving cutters and shaper cutters.

The new Star NXT linear CNC tool and cutter grinding machine sharpens both straight and spiral gash hob designs up to 8” OD x 10” OAL.

The GrindSmart 830XW from Rollomatic integrates the innovative combination of hydrostatic technology and linear motors to produce both large and small tools from 1 mm to 32 mm diameter and flute lengths of up to 200 mm.

The Mitsui Seiki J350G jig grinder offers a combination of application flexibility, accuracy and operator-friendly operation. The machine provides a very large grinding infeed stroke, with a U-axis range of -3mm to +50mm relative to the spindle center. This provides the flexibility to grind small- and large-diameter holes, as well as multiple features, using a single wheel in a continuous, automatic mode.

To ensure manufacturers can obtain the most productive machine for their particular part-production applications, United Grinding offers a full 360-degree range of Studer internal cylindrical grinding machines. This extensive portfolio of machines includes several universal-type models, as well as those designed for high production and for radii grinding operations.

Delivering high quality productivity grinding solutions, the heavy-duty bench grinder with dust collector is part of Palmgren’s POWERGRIND-XP next generation of bench grinders.

From 3D simulation software to LaserPlus, an in-process measurement system, to RoboTeach, which makes robotic loaders accessible and easy to program – ANCA has been building a toolbox of technology for our customers to reap the benefits of automation and Industry 4.0.

For customers that require increased flexibility or more spindle power, or the increased automation capacity that a robot can provide, the FX7 Linear from ANCA offers these. The FX7 Linear offers a wide range of options for those looking to increase productivity and accuracy. Available as an option is the AR300 robot loader to increase efficiency by automating repetitive manual tasks.

Based on a highly efficient and productive two-in-one concept, Walter Helitronic Vision Diamond 400 L, Helitronic Power Diamond 400 and Helitronic Diamond Evolution tool grinding machines, from United Grinding North America Inc., integrate both eroding and/or grinding capabilities into single grinding machine platforms. From a production standpoint, the two-in-one concept lets users completely erode tools (PCD) and completely grind tools (carbide) using the same machine to eliminate the time-consuming task of moving workpieces to a second machine.

ST. PAUL‚ Minn. – (April 26, 2019) – Specifically designed abrasive tools require tight wheels, geometry, and tolerance for mass production.

Fritz Studer AG has introduced the S33 and the S31 machines, now with four distances between centers of 400, 650, 1000 and 1600 mm. The distances between centers of 400 mm and 1600 mm complete the portfolio for long and short workpieces.

Swiss cylindrical grinding specialist STUDER called on grinding experts to compete against the StuderTechnology computer. Seventy specialists took up the challenge. Each had the same grinding task: Six criteria had to be fulfilled for an optimum grinding result. The result? Only eleven percent of the experts achieved optimal values at the first attempt. The StuderTechnology software achieved 100 percent and thus sets new standards in cylindrical grinding.

KAAST Machine Tools offer the saddle-style F-Grind AH Series high-precision surface grinder. Featuring hardened, ground and PTFE (polytetrafluoroethylene) coated table guideways, this grinder series offers full stress relieved main parts to enhance rigidity, stability and grinding accuracy. Customers can add the optional AD5 auto down feed system to become three axes fully automated, thereby greatly increasing operational convenience.

The new CC-GRIND-STRONG grinding discs from PFERD offer a modern, high-performance and ergonomic alternative to conventional resin-bonded grinding wheels. The unique design combines the strength and long service life of its ¼” resin-bonded abrasive backer with the comfortable operation and fine surface finish of its layered coated abrasive discs.

Radiac Abrasives Inc. announces a new superabrasive stocking program, including a Tool Room superabrasive assortment and VNX2 wheels, which are in stock and available to ship within 48 hours.

The 8-inch x 18-inch surface grinder from Palmgren is an indispensable metalworking machine for toolrooms.

A case study of the "new generation" B5536 bond from Buffalo Abrasives Inc.<img src="/sites/www.ctemag.com/files/styles/extra_product_image/public/product_images/Landscape-Fluting-Tap%20Case%20Study.jpg?itok=7_hnQB5I" width="820" height="634" alt="" class="image-extra_product_image" />

Saint-Gobain Abrasives announced the introduction of its new division, Performance Grinding Solutions (PGS). Saint-Gobain Abrasives created PGS in response to a strong demand for grinding process knowledge. This trend has been building due to a changing workforce, as well as the evolution of data collection and communication with customer investments in Industry 4.0 and IIoT.

Saint-Gobain Abrasives announced the introduction of its new Norton Winter Vitron⁷ CBN grinding wheels. The wheels feature a high-precision vitrified bond specifically designed for the high-performance external grinding of cam and crankshafts and internal grinding applications in automotive and bearing industries.

Walter Surface Technologies has introduced a new, innovative and powerful abrasive for aluminum blending and finishing, the Enduro-Flex ALU flap disc. The Enduro-Flex ALU flap disc was developed to overcome the challenges that come with working with heat-sensitive metals such as aluminum and other nonferrous alloys.

The CPX Linear has a large working envelope and powerful grinding spindles to achieve high precision and productivity for blank preparation. Using the pinch peel method of grinding, it offers the same strength, rigidity and thermal stability expected from an ANCA tool grinder.

Hardinge Inc. introduces the new Kellenberger 100 (pictured) and Kellenberger 1000 Universal CNC grinding systems. These innovative systems improve the precision and productivity for the most demanding range of machining applications. The updated functional and user friendly design elements on both of these systems allow you to have the control and performance you require.

GEORG introduces its new ultragrind roll grinding machine for aluminum rolling mills. The innovative feature of this machine is the CBN technology. The machine achieves grinding times up to 50 percent shorter than those needed with conventional grinders, while achieving a superior surface quality and longer roll life times.

The new BLOHM PROFIMAT XT is the next generation of heavy-duty continuous dress creep feed grinders. The machine combines exceptional rigidity and power with fast axis speeds for enhanced grinding productivity.

The new STUDER favorit 1600 universal cylindrical grinder offers a distance between centers of 1,600 mm. The new STUDER favorit 1600 grinds both single-part and batch production, combining cost-effective price with high productivity. With a center distance of 63" and a 6.89" center height, the universal machine handles long workpieces weighing up to 330 lbs.

As often happens, world innovations stay hidden in the background, and no one thinks further about the manufacturing of various products in daily life, or did you ever worry about how exactly hair clippers are manufactured? LACH DIAMOND says it addressed this subject matter and proved once again the unlimited possibilities of »contour-profiled« technology for profile grinding metal-bond diamond and CBN grinding wheels.

Norton ׀ Saint-Gobain Abrasives announced the introduction of its new Norton Xtrimium range of gear solutions for high-performance gear grinding in extreme, tight-tolerance environment. The newly structured portfolio of gear grinding products is specifically designed by category to provide higher profile accuracy, enhanced form holding and burn-free grinding in worm, profile and bevel applications.

UNITED GRINDING offers the MÄGERLE MFP 51, which combines grinding with conventional machining operations within one production system. This flexible machine comes equipped with either 5 or 6 axes for grinding, milling and drilling operations to process parts in single clampings for improved accuracy and output.

DEWALT launches five corded grinders featuring efficient brushless motors that offer durability without requiring brush changes and provide unique user protection features.

Walter Surface Technologies has unveiled its new ErgoFlex abrasive disc—a safer, more ergonomic, equally powerful alternative to traditional grinding wheels. Combining a type 29 disc design and Walter’s proprietary Cyclone technology, ErgoFlex is for extremely smooth weld blending on both flat and curved surfaces.

Tool precision depends directly on the production accuracy of the blanks used. There is a new addition to the market to create complex geometries with exact concentricity and dimensional accuracy: the cylindrical grinding machine ShapeSmart NP3+ from Rollomatic. Thanks to its modular structure, the machine can be easily adapted to any requirement and any budget.

UNITED GRINDING has unveiled its new EWAG PROFILE LINE, an indexable carbide insert grinding solution. Developed in a partnership between Ewag AG and sister company Walter Maschinenbau GmbH, the PROFILE LINE serves as an efficient grinding center for the advanced processing of highly complex interchangeable insert geometries and interfaces.

The Junker Group has extended its range of grinding machines: With its new Zema corundum line, the company offers efficient solutions for conventional grinding. Versatile, robust, durable – Junker corundum grinding machines fulfill the requirements of series production for a wide range of different workpieces. The CNC grinding machines grind elements such as flanges and journals on crankshafts, as well as gear, turbocharger and cardan shafts or spray nozzles. In total, the corundum line comprises three models, each of which has different focal points.

United Grinding Group offers its newly redesigned Walter Helitronic Power 400 grinding machine and Helitronic Power Diamond 400 grinding and eroding machine.

Metal-bond profiled diamond and CBN grinding wheels are available for serial grinding of workpieces made of carbides, hardened steels and ceramics.Lach Diamond says its »contour-profiled« procedure is a cost killer in the best possible way. Previous grinding times with resin/hybrid-bond grinding wheels can be reduced by up to 60 percent.

PFERD has introduced its CC-GRIND-FLEX, the next generation of semiflexible grinding discs. This high-performance disc blends weld seams on large surfaces without leaving dents or bumps typical of a rough grinding wheel or fiber disc. When using the CC-GRIND-FLEX, an absolutely flat surface can be achieved.

The updated U-Grind by Strausak AG, part of the Rollomatic group, offers an expanded 6-axis robot loader system as an option.

The spark grinding machine »Dia-2200-mini« from Lach Diamond is for the production and service of diamond tools for the wood and composite industry. Its universal 5-axis CNC system is designed for the automatic sharpening of diamond tools and saw blades with up to 530 mm in diameter.