Machining

The dual gripper system on the versaLoad allows manufacturers to reduce part loading times by as much as 50% when compared to a single gripper setup. This allows the automation cell to operate with maximum efficiency, enabling versaLoad users to boost productivity without having to increase headcount.

There are two stocked and standard product offerings where gundrills are delivered within 24 hours of the order. The SFGD Express program is for Single Flute Gundrills in diameters from 0.1250” - 0.7500” (3.175mm - 19.050mm) and lengths up to 48” (1219mm). The SCGD Express program is for Single Flute Solid Carbide Gundrills with standard ½” steel shanks in diameters from 0.0355”- 0.1969” (0.902mm - 5.000mm) in lengths from 4”- 12” (102mm - 305mm), depending on the tool diameter.  

Among the additions are new models of the company’s Carbide Micro Grinding Mandrels for optimized precision micro machining accuracy and performance. Carbide Micro Grinding Mandrels are compatible for use with Tungsten Carbide, fiberglass, stone, marble, ferrite, composites, non-ferrous metals, industrial ceramics, rubber, reinforced plastics, glass, and other hard abrasive materials. Offered in both Diamond and Borazon Jig types, the grinding mandrels are further available with a choice of either 500/600 or 325/400 grit, as well as either a 0.016”, 0.020”, or 0.02” head size.

VpCI-126 PCR offers excellent performance, protecting metal parts from all types of corrosion, including rust, stains, tarnish, white rust, and oxidation for up to 5 years.* Metal parts packaged in Cortec VpCI-126 PCR receive continuous protection from salt, excessive moisture, condensation, aggressive industrial atmospheres, and dissimilar metal corrosion.

Electrak XD linear actuators are available immediately as a compact, fully integrated unit, including the motor, drive, IP-rated housing, control architecture, diagnostic features and more. The end result is a "plug and play" actuator that saves the designer money and time.

The compact stainless steel adjustable bracket can be installed into a customer’s process. Operations requiring both hands to package, test or assemble parts now remain static free. The nozzle is equipped with an LED indicator to assure proper functionality while employing EXAIR-engineered air nozzles to maximize efficiency and meet OSHA requirements for sound level and dead-end pressure. Made from durable static dissipative polycarbonate and featuring a non-marring nozzle, the Intellistat assures its usefulness in applications such as PCB or electronics manufacturing.

Waterjet cutting works as simply as it is effective: the cutting head directs a fine jet of water at high pressure of up to 6,000 bar, a jet diameter of 0.38 to 1.02 millimeters. In this stress-free cutting process, the material particles close to the surface are cut off without any heat being introduced into the material. This process is an optimal solution for temperature-sensitive and thick materials with complex geometries.

The RFID transponders are available as freely writeable and preconfigured versions. A transparent window on the PITreader card enables users to still read the LED status indicator when the card is held up to it. If the company already uses RFID-capable cards, these can also be used in conjunction with PITreader card unit. In this case, users need only one card for multiple functions.

The horizontal arrangement of the tool pockets greatly improves machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it easy and convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.

Thomson compact linear systems are appropriate for applications requiring high-accuracy linear axes in confined spaces, such as 3D printers, microscope stage managers, medical pipetting systems and semiconductor manufacturing. They are available with NEMA motor sizes between 14 and 23; stroke lengths of up to 40 in (1000 mm); and load capacities up to 2091 lbs (9300 N).

The horizontal arrangement of the tool pockets greatly improves machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it easy and convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.

With CenterMaster, the user simply clamps a radio dial gauge into the workspace and sets it to the quill. The gauge and machine wirelessly communicate, automatically adjusting the holder along the X axis. The system then guides the operator through adjusting the Y axis via the machine’s touchscreen display.

Quick release clamp fasteners help increase productivity by reducing set up times, eliminating errors in assembly and installation and simplifying procedures. They are ideal for frequent set ups, regularly or to reconfigure production equipment. Most specifically, these fasteners may be used in automation to attach conveyors, star wheels, guide plates, shooters, pushers, handling machine chucks, rotary blades and maintenance covers on machines, to name just a few applications. The clamps offer locating repeatability to +/- 0.1 mm.

There are two types of levers available for the E-Xtreme series enclosures. The standard C-type lever is made of a stainless-steel frame and polyamide handle, and it provides an IP65/IP66 protection degree. The E-Xtreme enclosures with the C-type lever are ideal for environments with salt mist, ultraviolet rays, corrosive chemicals, and frequent mating. The V-type lever is ideal for environments with higher humidity levels, lower temperatures with ice, and salt mist because it provides better waterproofing with IP66/IP67 protection rating thanks to its vertical closing movement. Also, the V-type lever is also more resistant to shocks, fire, and chemicals because the lever is made of full stainless steel without using any plastic components.

Today’s MAX System introduces the latest innovation known as Focused Deburring. These multi-axis machines feature up to four 1- to 5-axis heads or towers, which can process simultaneously or in sequence within a single working environment. This ability allows the machines to perform multiple operations on many edges and surfaces of a part at the same time. For example, a single MAX System can remove a protruding burr from an 8” spur gear, create a precision .060” chamfer on both sides of the same gear, and wash the part within 30 seconds.

The PS2000 variants combine high-performance power supply units from Beckhoff with the ultra-fast EtherCAT communication standard. This allows the control system to directly process extensive measurement data and internal device diagnostics information and establish remote access to power supplies. It also provides advanced monitoring features for the DC output (for system monitoring) or the AC input (for source monitoring).

The unit uses multiple spray nozzles on its circumference, providing a steady and pressurized stream. Each nozzle can be plugged or opened to create customized spray patterns. Added spindle rotation ensures that coolant reaches virtually everywhere inside the machine. Residing in the tool changer, and programmed just as any other, the Jergens Washdown Tool is deployed periodically at scheduled intervals. This automation shortens cleaning time and supports long machining cycles, even lights out manufacturing periods when no operator is present.

Both die grinders feature RAPIDSTOP™ Brake for enhanced user safety, stopping most accessories in less than two seconds. Combining three exclusive innovations - the POWERSTATE™ brushless motor, REDLITHIUM™ battery pack, and REDLINK PLUS™ intelligence- these new die grinders provide users with the versatility and performance needed to remove material faster than a corded die grinder. 

Using Vapor phase Corrosion Inhibitor (VpCI®) technology, the bubbles protect a variety of metals, including carbon steel, aluminum, copper, brass, silver and stainless steels, without leaving film or residue on packaged items. CorShield® Bubble Bags are non-toxic and recyclable. Components that need  protection are placed in the bags and in matter of hours, the vapor from the VpCI® bubbles saturates the enclosed airspace.

The miniature lead screw line is available with either standard or anti-backlash lead nuts to optimize positional accuracy, friction and repeatability. The anti-backlash lead nut design reduces friction between the nut and screw threads in order to optimize efficiency while still eliminating play between the lead screw and nut. 

The swivel feet with a steel double bolt down base includes two screw holes enabling secure surface attachment. The threaded female design accepts inserts from M6 up to M16 while the foot diameter varies from 40mm to 100mm. The swivel joint allows 50° forward and backwards tilt across a 360° horizontal plane, providing flexible installation whatever the floor angle. This design is manufactured in durable steel with a nickel plating to resist corrosion and provide a bright finish.

Easily retrofitted, the PSS-T300 provides excellent access to the work area while offering space-savings via its tower design. The new pallet storage system offers flexible setup options and can be paired with one or two machines, and configured with one or two setup stations. The PSS-T300 can handle a variety of pallet sizes including Erowa ITS148/ PC210 and GROB standard 320 x 320 mm/ 400 x 400 mm, and has storage capacity of up to 81 round pallets and up to 38 square pallets. For ease of operation, integrated software enables intuitive cell control.

KettleTag PLUS EZ is a proven solution that requires NO extra steps.  Fabricators and galvanizers can print this tag, attach it to their steel, and read the barcode on the tag after the steel has been galvanized.  The days of using laminators and cutting tags apart are over, which makes the identification process more efficient for our customers.

XPlanar now provides greater traceability through ID technology integrated into the mover bumper. The ID functionality enables unique identification of XPlanar movers by reading the mover’s individual serial number. The ID bumper is easy to mount or retrofit on movers already in the field, and it requires no additional hardware. This solution makes it possible to seamlessly track movers and the products they carry – even after system shutdown and restart. The bumper ID also eliminates the need for homing at system startup with appropriate programming.

Featuring a powerful, 30-watt fiber laser and a large, 100 x 100 mm marking window, MobiLase® Battery delivers fast and durable laser markings on nearly any material ranging from plastics to steel to precious metals, among many others. The 7-lb. handheld applicator is equipped with a trigger to start marking plus two bracket options for ease of marking various part shapes.

The soft closing design is especially suitable for applications with frequent opening and closing, thanks to the self-extinguishing UL-approved thermoplastic locking lever component that significantly reduces friction and wear when it slides on the pegs. The stainless-steel core then intervenes to ensure higher resistance against various mechanical stresses and vibrations from harsh industrial environments.

Powertite, with its perfect geometric fit, increases load-bearing capacity in the tapped nut thread by over 20 percent compared to screws with trilobular load-bearing cross-section. That creates a series of technical and commercial benefits: standards-compliant tapping torques, plastically stressed assembly even into conical cast core holes in Al-Gd, a preload force similar to metric fastenings, and the possibility of larger core hole tolerances to optimise lightweight metals casting.

The S100 can be configured to meet each customer’s individual needs. It can be equipped with up to two internal grinding spindles, or one internal and one external spindle. In addition to a fixed wheelhead, it can be supplied with a manual wheelhead and a 2.5 degree Hirth coupling. The optimal combination consists of an automatic wheelhead with a 1 degree Hirth. A synchronous motor drives the grease-lubricated internal and external belt spindles. The machine is operated by the FANUC 0i-TF PLUS controller, together with the proven STUDER operating system.

The consolidated range of enclosure parts includes a wide variety of locks, latches, and catches to suit all requirements. Quarter turn locks are frequently specified for enclosures thanks to their ease of operation while ensuring secure door closure. The device comprises a cylindrical body with a cam lever arm that secures in just a quarter of a turn. Simple operation makes them ideal for fast access to machine panels or general purpose lockers.

MH140 fits most machine coolant tanks, and the small footprint – no larger than a standard conveyor – saves valuable floor space. A unique frame design using high-strength materials enables the conveyor to withstand extreme loads, torsional forces and abrasion for trouble-free operation and long life.

The basis for the extraordinary flexibility of the HELITRONIC MINI PLUS is the unique WALTER gantry design. The economical production of common and complex geometries of tools with a diameter range of 1mm - 16mm (0.04" - 0.63") in one clamping is guaranteed by the powerful HSK belt spindle with two spindle ends for up to six grinding wheels. In addition, the revolutionary C.O.R.E. hardware and software architecture with intuitive operation facilitates machine set-up, operation, networking and maintenance.

The 2700 Medium Duty hits the sweet spot between Dorner’s popular low profile 2200 and 3200 heavy duty platforms. While the 2200 conveyor can carry up to 80 pounds, and the 3200 conveyor can support up to 400 pounds, the 2700 Medium Duty is engineered to safely convey up to 150 pounds. This expanding portfolio of industrial conveyors give customers a full breadth of options to select the right platform for their specific application.

Mencom offers a compact enclosure series engineered for ease of assembly and simplicity in mind. These fully metallic enclosures are available in size 32.13 exclusively and their hoods are designed in one piece for any wiring combination with a robust stainless-steel lever. They can be served as EMC (Electro Magnetic Compatibility) enclosures and are corrosion resistant thanks to the conductive layer of galvanic zinc plating on the surface.

The outer race of the ball bearing is embedded in the POM plastic of the guide roller during the molding process. Each roller is machined to precise dimensions for an exact runout, which makes cylindrical and convex shaping of the running surface possible. Convex rolling surfaces compensate for alignment errors by preventing them from running on corners or edges.

The belt grinder features two belt heads ensuring the ultimate flexibility to handle platen grinding, contact wheel grinding and even slack back grinding. Its design enables roughing to intermediate grinding to blending as well as final finishing and polishing.

CorShield VpCI-220E Films and Bags combine the latest film technology with the most effective corrosion protection for metal products. Vapor phase Corrosion Inhibitors protect multi-metals (aluminum, carbon steel, galvanized steel, and copper) from all types of corrosion including rust, tarnish, stains, and white rust.

These S Series caps are available with a plain top, and many of the sizes are also available with a knurled top-collar, which makes them easy-to-grip and remove.  In addition, the caps are also available in both LDPE plastic and flexible TPE.

The unit control of the Connect.series range, with its compact size, has a large 10’’ touch screen in tempered glass and pairs in just a few seconds to the marking head thanks to the RFID technology. It can connect to the network and exchange data with the information system (ERP, MES). Its intuitive software developped by Technomark make marking possible within 3 clicks.

Users can machine this collet attachment to adapt it to match the internal contour of the workpiece they are clamping. However, what makes this new exhibit from AMF so special is that no through holes are needed in the workpiece to achieve safe internal clamping. With mechanical lateral actuation, workpieces with a blind hole can also be clamped securely and without distortion.

One of the primary benefits of vibratory feeders in the nut processing industry is the simple and clean construction of the feeder tray. The trays can be easily and quickly wiped down or washed out for product changeover or sanitation protocol.

Piezoelectric materials convert electrical energy into mechanical energy and vice versa; the so-called inverse piezo effect is harnessed for the generation of oscillation and precision motion. For ultrasonic applications that require high bandwidth, hemispheres and hollow spheres are currently available with an outside diameter range from 2 – 100mm with wall thickness as small as 0.2mm. Uses for electro-ceramic spherical transducers include medical high-intensity focused ultrasound (HIFU), therapeutic ultrasound, hydrophones, and sonar transducers.

Made from 316 stainless steel, the hinges can be used in environments subject to regular washdown with aggressive detergents. The design provides long-term resistance to corrosion, and rounded edges prevent accumulation of bacteria, enabling an easier and more effective wash-down.

The company’s Tiger system has firmly established itself as the gold standard for cutting tool insert finishing, with installations in many of the world’s leading cutting tool insert manufacturers. The system can be configured to process inserts for all essential pre-coating, edge honing or post-coating operations.

The PermaClean Filtration System eliminates sludge build up by adding optional agitation to the coolant collection tank. FlexForce is a high-pressure coolant system that dramatically outperforms ordinary flood systems. Will-fill combines automatic volume measurement and metalworking fluid analysis with faultless filling, permanent conditioning and timely reporting to provide worry-free coolant care.

The new medium duty range of ball transfer units is manufactured by a machine cutting process that retains strength and rigidity, enabling the units to transport higher weight loads. Versions include a carbon steel and zinc plated body with a Steel 9Cr18Mo ball, and the units can also operate in climates from -20°C to +60°C. A model with a 304 stainless steel body and ball also adds protection in moisture-prone environments or when facing exposure to more aggressive chemicals.

FL Series markers can be mounted in open Class 4 workstations or Class 1 safety enclosures, with a programmable Z-axis, optional rotary D-axis, and integrated barcode reading and verifying technology. They are designed for easy integration into robotic cells, production lines, and other highly engineered solutions to support modern manufacturing environments. 

In situations where the Line Vac requires a specific flange mounting option, EXAIR can accommodate. Locations requiring custom mounting holes, brackets or inlet positions are possible. For applications where stock aluminum, or 303 and 316 stainless steel won’t work, alternate materials like PVDF, OVC or PTFE can be utilized. Even in extreme environments, EXAIR can produce both heavy duty or high temperature iterations to handle even the toughest material or conditions.

The N-30m2 SSD series is based on industrial-grade 3D TLC NAND and can withstand temperatures ranging from -40 to +85 °C. The PCIe 4-lane interface follows the PCIe 3.1 specification and provides sequential read and write bandwidths of up to 3,500 MB/s and 3,100 MB/s, respectively. For read and writes, random access achieves more than 475,000 and 525,000 IOPS, respectively.

VGrind 260, VGrind Neon and VGrind Argon – these are the names of the three new tool grinding machines from the sharpening specialist VOLLMER. They were presented for the first time at the GrindingHub 2022 trade fair in Stuttgart.

A start-up company near Chicago designs and fabricates custom tool foam inlays for toolboxes, workstations, travel cases and reusable packaging. Kaiser Manufacturing says its process fills the need for a custom solution that is superior to hand-cut tool foam in both function and appearance.

The S36 has a fixed grinding head, with grinding wheel angles of 0, 15 or 30 degrees available. The distance between centers is 650mm and the maximum workpiece weight is 150kg. Proven components have been used in the machine. These include a Granitan® machine bed and a workhead with high-precision roller bearings.

The new duo of VOLLMER grinding machines designed for machining carbide-tipped circular saw blades, is made up of the CS 860 and CSF 860.

Featured on new GF Machining Solutions’ CUT P Pro Series wire EDMs, the iWire function works in tandem with the company’s Intelligent Spark Protection System (ISPS), both of which are part of the company’s Uniqua control.

The volume reduction of aluminum, magnesium, copper, brass, steel and other types of metal chips represents a significant cost savings in labor, disposal, transport and storage. Jorgensen/SFH single and double-shaft shredders efficiently reduce chip size in preparation for centrifuging or briquetting. The volume reduction resulting from implementing a shredder also lessens the frequency of bin removal from a machine, giving a shop’s employees additional time to focus on other more productive work. Jorgensen/SFH offer a variety of shredder size options constructed per a customer’s material and desired chip output needs.

These guide rails are assembled from precisely matched components: linear guide rails GN 2492, the matching cam roller carriages GN 2494 and the separately available wipers of TPU plus the individual rollers with three different bore types. The exceptionally stable guide rails are produced in a rolling process and can be mounted using the typical bore pattern, even up to a rail length of 97.64 in (2480 mm).

The Android touchscreen, pre-loaded with direct access to 1sourcelive, tracks inventory usage in real-time, triggering automated replenishment when inventory reaches a set minimum level.

The PACKOUT Tool Tray features Stack or Store functionality, providing modular connectivity with any PACKOUT solution and storage within the Rolling Tool Chest, Rolling Tool Box, XL Tool Box, or the Large Tool Box. In addition, the Tool Tray has a customizable internal layout with Quick-Adjust Dividers, creating up to six separate storage compartments and allowing users to configure the layout that works for them. With a metal reinforced handle and a 25lb weight capacity, the tool tray can easily transport tools and materials around the jobsite, in transit, and in the shop. 

The FlyMarker® mini 65/30 4.3" touch has a large 4.3" color display and a touch user interface, which, thanks to intuitive software and a newly designed main level, makes programming easier and faster. Not only has the visual appearance of the FlyMarker® mini 65/30 4.3" touch changed, but a faster processor with 4 GB memory capacity has also been implemented.

The machine foot GN 36 uses the weight of the machine to create a very stable and robust connection between the threaded stud and the foot. The threaded stud is not connected to the foot plate. The second machine foot GN 37 from Winco also has a central fastening hole running clear through. This allows use of an anchor bolt. The anchor secures the foot to the floor, preparing it for lateral loads.

As an external loader, STUDER roboLoad measures only 59.06" (1.50 m) wide: half the width of the machine itself. This saves valuable shop floor space, and yet the system offers plenty of room for workpieces manually loaded on six trays – each measuring 42.52" x 12.6” (1080 mm x 320 mm) – within a comparatively small work area. 

VpCI-277 can provide corrosion protection for up to two years of indoor storage or during domestic or international shipments when combined with VpCI packaging materials. The product leaves a dry, non-tacky, virtually undetectable film on the metal surface. The use of rust preventatives to preserve metals during storage and transportation has traditionally been a hazardous and messy process in which greasy rust preventatives must be applied and removed several times. This is because metal work-pieces risk flash corrosion as they frequently sit in temporary storage awaiting the next step in the manufacturing or assembly process.

VpCI-277 can provide corrosion protection for up to two years of indoor storage or during domestic or international shipments when combined with VpCI packaging materials. The product leaves a dry, non-tacky, virtually undetectable film on the metal surface. The use of rust preventatives to preserve metals during storage and transportation has traditionally been a hazardous and messy process in which greasy rust preventatives must be applied and removed several times. This is because metal work-pieces risk flash corrosion as they frequently sit in temporary storage awaiting the next step in the manufacturing or assembly process.

PI’s hexapod family is growing with the addition of H-811.I2V vacuum hexapod. With a load capacity of 5kg and linear travel ranges up to 34mm and rotary ranges up to 42°, the new hexapod provides very high resolution and repeatability ±0.06µm.

The quick release fastener consists of two elements: the coupling GN 1050 and the tailored threaded stud GN 1050.1. A safety locking button protects the coupling from being accidentally opened. When pressing the button, the sleeve can be moved axially to unlock a stud inserted into the notch on the inside. At the same time, a red ring becomes visible on the outside to indicate the unlocked state.

Spectrum Bulk Oil Storage Systems are available in three unique tiers to meet specific application needs and conditioning of the lubricant. The three tiers provide complete flexibility when choosing which system is right for the application and each tier allows for future expansion, if needed.

3M Xtract™ Cubitron™ II discs contain 3M Precision-Shaped Grain technology designed to continually fracture into sharp cutting edges. As a result of this technology, 3M Xtract™ mesh abrasives offer twice the abrasive life and cut rate of leading competitors' net discs. 

The newest addition to Dialight's best-selling High Bay portfolio, this fixture is the ultimate solution for sustainable lighting for industrial environments, offering a faster return on investment—up to a full year sooner than previous Dialight High Bay models. This best-in-class fixture will help companies achieve carbon-neutral operation goals faster while saving money on lighting related energy costs.

The system's metal pneumatic contacts can permanently withstand the constant pressure of 10 bar. The contacts can be mated up to 10,000 cycles when installed with HNM (High Number of Matings) series enclosures and frames for modular units, and up to 500 cycles when installed with MIXO frames and standard enclosures. The contacts are available in straight and angled versions for different sizes of plastic tubing, 3, 4, and 6 mm for both inner and outer diameter.

The hand knobs are ideally suited to machine builders, especially those involving aluminium frames where the new hand knobs will help maintain low machine weight. Light weight also makes them ideal for applications within industries such as aerospace.

Limited space and minimal headroom are typical challenges when moving equipment. The MLS-Series is compact. It’s low-height design is ideal for minimal lift heights and to accommodate limited clearance above loads. It’s also versatile. The MLSS models provides good directional movement. Meanwhile the MLSR models feature 360-degree movement ideal for tight spaces.

As a Pump-Per-Point system, the EVO-P features individual hydraulic pumps for each lifting point. This reduces distance from pump to cylinder, minimizing hose lengths and risk of leaks. The hydraulic pumps are two-stage, which are ideal for fast retraction and repetitive operations.

The thermal stability is exceptionally high due to an innovative machine design and a rigid 5‐axis configuration. Field tests have demonstrated an unusually high Cpk process capability. This is of particular importance when grinding short‐run custom tooling where accuracy and “first‐tool‐good” are critical. 

The AgieCharmilles CUT P Pro series of wire-cutting EDM machines is designed for increased productivity, always available and ideal for every application with the largest technology database. The series includes the CUT P 350 Pro, the 550 Pro and the 800 Pro with robust designs and intuitive HMI as well as several automation options for lights- out operation.

The Success Packs, available in the tiered levels Bronze, Bronze +, Silver or Silver +, are designed to improve machine lifecycles, maximise ROI, and offer a direct line to GF Machining Solutions experts, enabling customers to achieve their desired business growth and maximize their productivity goals. Each Success Pack is customized to a specific customer profile and offers benefits such as faster access to service, 24-hour machining and support helplines, remote assistance, maintenance and servicing as well as targeted support and consultations from experts.

The new MRS 2280 and 2281 encoder modules have been specifically designed for use in tilting and rotary axes with high tilting rigidity bearings, making them ideal for measuring arms and measuring robots.  Overall, the MRS 2200 series provides options with an easily mountable ultra-compact design, system accuracy of ±10”, and tilt resistance of up to 52 Nm/mrad tilt resistance.

The core of these joints is always the locking plates with their precisely aligned serrations as well as their adjustment based on positive and nonpositive connections. Alongside the exact serration shape, the division of the teeth is also very important. Winco relies on typical tooth configurations, which allow important and specific adjustments in incremental steps of 6, 7.5, 10 and 15 degrees.

CMM rooms are specifically designed to maintain a +/- one-degree temperature consistently. The modular room provides the environmental precision and accuracy necessary for companies that need to meet tight specification standards. Wall and ceiling panels are chemical resistant, smooth and non-porous for easy cleaning and decontamination. 

The NXT grinder is a versatile 5-axis CNC machine with a small footprint, large grind zone and a modular design that quickly adapts to demanding application requirements. ESPRIT uses a digital twin of the manufacturing envelope to simplify the programming process and deliver edit-free G-code. Customers that already have ESPRIT can add the Star Cutter NXT’s digital machine package to their existing license and program the NXT using the software they already own.

Rectangular enclosures with EMC shielding to protect the sensitive signals from external electromagnetic signals also seal stronger signals from leaking to the outside and interfering with surrounding electronics. According to the transfer impedance measurement test by CESI EMC Laboratory based on German Military standards VG 95214-10 and VG 95214-11, Mencom’s EMC series enclosures with dedicated electromagnetic shields provide additional improvements with better shielding attenuation than their standard metal enclosures that already provide a decent level of shielding attenuation.

The GrindSmart 660XW is a 6-axis tool and peel grinding machine allows the user to utilize cost-effective and advanced  lean manufacturing principles; termed as “Ultra-Lean Grinding Process.” The machine includes a 6•position wheel changer and linear motors on all axes. It features a traveling high-speed workhead. Peel grinding for blank prepara•on and neck grinding are included in the same chucking.

The dual-purpose m&h R-400 probe system is the first tactile probe on the market that includes a built-in display. It provides status data at a glance, enables users to save or load settings, and makes it easy to switch between tactile-sensor and tool-setting functions. Designed for shop-floor flexibility, the system can be used as a radio probe by equipping it with a probe shank or as a radio tool setter by mounting it on a tool-setter base. In addition to offering flexible in-machine measurement functions, the probe can help cut costs by eliminating storage of replacement sensors, as only one device needs to be stored.

The AP series distribution boxes feature gaskets that ensure the waterproof protection rating (IP66/IP67) while the new galvanized steel captive cross-headed screws ensure easier installation. They are available in 7 sizes, which are supplied in the RAL 7040 textured APV version, unpainted APS version, and the black APW version suitable for extreme temperatures/salt environments. 

The precise and hard ball contact surfaces enable optimum force transmission with extremely high positioning and repeat accuracy. In addition, Schneeberger ball screws stand out due to their quiet, torque-constant running behavior. Equally important are the accompanying low heat generation, minimal wear and long service life.

The catalog features the full Enerpac portfolio including the latest new products as well as other lines like Mirage machining, Equalizer flange tools, Sweeney aerospace tools and more. Each product series contains all the specifications, diagrams, selection charts and accessories needed to choose the right tool model and/or hydraulic system for the application. Customers and professionals can browse the catalog by product category or go directly to a preferred model number using the index. And as in all the previous catalogs, the yellow pages section contains helpful information on the basics of hydraulics and safety instructions, along with tips for tool operation.

Extremely compact, the KCI 120 Dplus encoder consists of one scanning head and two different types of rotor units, all connectable to a controller / drive via a single cable.  Only 20 mm in height, its small footprint and low weight makes it useful in tight installation spaces, rendering it attractive for a variety of high accuracy motion control applications.

ShopBot continues to believe that everyone should be able to successfully employ the capabilities of CNC—making small- to medium-size shops competitive in today’s market. That often can include configurations that make the tool better suited to the customer’s production needs.  

The marking head is suitable to mark several materials up to a hardness of 63 HRC. The marking force of the solenoid which was especially developed for marking purposes can be adjusted individually to the material and the needed marking depth (marking force 1 to 30). With this, a precise marking of nearly all materials is guaranteed.

The highly flexible and efficient high-pressure water jet deburring system enables deburring and cleaning with a water pressure of around 500 bar in one work step. The rotary table integrated in the treatment chamber of the new system with pneumatic connections for automatic workpiece clamping devices is designed for components with a diameter of up to 450 mm and a maximum height of 550 mm. The maximum workpiece weight including the clamping device is 100 kg. These dimensions make it possible to handle, for example, an engine block for a four- cylinder engine or several small parts. The water jet generated in the high- pressure unit with a pressure of up to 500 bar is passed through a four-way nozzle system with automatic nozzle switch.

The products can be custom modified in various dimensions, shapes and sizes to meet the specific application requirements. For example, the outside diameter (O.D.) of a roller could be turned down, or a bumper of a certain width could be produced. These modifications eliminate the typical design and production time necessary for a custom roller or bumper to be tooled up and molded.

the PRAB Auto-Take Up automatically monitors tension using load cells on chain conveyors, including steel belt conveyors, drag conveyors, the PRAB ScrapVeyor, and more. The system is wired to a PLC control panel, which monitors tension and automatically tightens the belt to eliminate manual adjustments and downtime. It can be added to new conveyors or retrofitted onto existing models. If retrofitted onto an existing conveyor, the system can be operated using that conveyor’s original control panel. Automatic adjustments can be scheduled to be completed during low production times or shift changes.

The Buffalo Precision Products web shop continues to supply precision flat ground and drill rod at competitive prices, while offering extensive grades and sizes along with quick delivery. The web shop is available for customers in the USA and Canada.

Eriez now offers CP-20 and TP-25 Suspended Permanent Magnets as part of the company’s Quick Ship program. Models in the line are available in both self-cleaning and manual cleaning designs. Manual clean magnets include a drawer type stripper plate and cable sling suspension. All models are simple to install and require no power, keeping operating costs low with no interruptions in service.

Eriez Xtreme Rare Earth+ and Rare Earth+ magnetic plates offer a superior holding force in a smaller footprint than conventional magnets. These advanced separators create a magnetic field so powerful that wash-off is virtually eliminated, making them ideal for shallow burdens in applications where fine magnetic particles can cause product contamination.

Equipped with direct measuring sensors for the highest linearity and stability, the frictionless piezo drive ensures rapid response, high stiffness, and a fast settling time of a few milliseconds. The computer-optimized play-free flexure guiding system enhances repeatability and focusing stability.

Once in place, the PIC, which houses convenient pass-through connections, allows quick, easy, safe access to the controls inside the cabinet without opening the main door. The ability to interface with the contents of the cabinet without opening the door prevents a lot of potential safety hazards associated with having an open electrical panel, such as Arc Flash.

Far surpassing the industry standard of 1%, the BigRep SHIELD maintains 0.1% humidity by looping air through a controlled desiccant chamber without the use of heat, therefore avoiding the risk of over-drying filaments from long-term heat exposure. As part of an industrial workflow, the BigRep SHIELD reduces misprints and material waste by 20% and saves up to 50% on repair costs caused by clogging and extruder damage.

Eco Wrap is considered the first compostable stretch film that can be used on automated equipment—a must for efficient packaging in the warehousing and shipping industries. It can be used in countless stretch wrapping applications and is ideally suited for agricultural shipments such as hay bales and lumber. It is also a great option for wrapping pallets, corralling goods for shipment, wrapping luggage at airports, packaging construction materials, and transporting furniture in society’s seemingly endless moving and home furnishing activities. Eco Wrap is so versatile that practically any industry can find a use for it. 

The new cylindrical modular interface makes it easy to change existing copy, chamfer and shoulder milling tools, with no need to invest in new adaptors. It is easy to assemble and dismantle. Plus, the cylindrical centering reduces runout while providing a support face for good stability. Thanks to the stability and good concentricity of this tool interface, the result is a high level of process reliability and long tool life result.

Electro-permanent magnets like the EMH can grip many different parts with no change over, making these end effectors more flexible than other designs. Electro-permanent magnets have high power density and compact size which improves the available payload for the robot to which it is mounted. Operation of electro-permanent magnets is energy efficient by design as the magnet uses power only when switching from active to inactive and does not consume power otherwise.

With the addition of a new multi-channel, low noise piezo driver, PI is expanding its offering of high precision piezo amplifiers for applications that require electronics to drive multi-axis piezo positioning stages or need a multiple channel high voltage source in a compact, economical design. PI’s new E-413.x amplifier has bipolar operation with peak currents up to 100mA per channel at -250 to +250V. For OEM applications, compact modules are also available.