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Iscar USA

The XNMU inserts are the original concept of double-sided inserts with 4 right-hand and 4 left-hand helical cutting edges for slot milling cutters. These inserts are made of SUMOTEC carbide grades, designed for milling alloy steel, ferritic and martensitic stainless steel, and cast-iron. 
The milling heads have been designed for shoulder roughing, semi-finishing and finishing applications with ramping down capability. The milling heads are available in .312-1.00” diameter range.
The advanced design combines a strong insert structure, a durable cutter body, secure mounting, and advanced carbide grades. This innovative solution enables face and square shoulder milling, while providing an additional option for milling close to shoulders where there are workpiece or work holding fixture constraints. 
When mounted in a NEOFEED tool, the insert enables a positive tool rake angle which assures smooth cutting and reduced cutting forces and power consumption. The insert pocket has a dovetail shape that provides rigid and reliable insert clamping and improves the a cutter’s capability to withstand heavy load. These features provide increased…
The NEOTURN XNMG demonstrates excellent chip control and highly stable tool life in a wide range of applications. The NEOTURN system also enables machining complicated workpiece shapes close to the tail stock where space is limited. This can be performed without replacing the holder and decreases setup time substantially. 
ISCAR is introducing 17 mm diameter PENTA inserts, designed for machining small size parts with up to 4 mm maximum grooving depth capability. The inserts are available in a range of widths from 0.25 to 3.18 mm, with different edge configurations for parting, grooving, turning and threading.
135° Point Geometry – Split point geometry for superior drilling penetration and accuracy. Double-Margin Design – For improved drilling stability and smooth surface finish. Polished Flutes - Chip evacuation is improved during deep-hole drilling when the flutes are polished. Coolant Holes – Cooling the cutting edges improves chip evacuation during…
The drill bodies are available in 3xD and 5xD length to diameter ratios. The inserts are supplied in a specifically developed user-friendly key, enabling easy mounting with no setup time.
The spline connection designation is SP… where the no. indicates the connection size.
The general duty cutting geometry of the heads is suited for efficient slot milling on a wide spectrum of workpiece materials for maximum depth of cut.
A new family of tools and economical 5 pocket adapters for existing TANG-GRIP inserts in sizes of 2 and 3mm. These new adapters will allow parting applications of bar diameters up to Ø45mm. A new SLIM-GRIP 1.2-1.6mm inserts for a pentagonal adapter suitable for parting up to 22mm bar diameter.
The CHAM-IQ-DRILL design body is produced from special steel for high durability and a special stopper prevents the drilling head from being extracted upwards from the pocket. Long stoppers provide high resistance to cutting forces, enabling applications under very high cutting conditions. 
High flute helix and polished flute surfaces…
High positive cutter pocket inclination. Rigid clamping due to dovetail pocket design secured by clamping screws. Coarse and fine pitch cutter configurations. Coolant holes directed to every insert on the cutters. Precise double-sided square insert. Eight cutting edges – each edge comprises a reinforced edge and a wiper flat for a high quality…
Two coolant through tools with top and bottom outlets for output pressure of up to 340 bars.
Significantly improves insert tool life. Quick, change fast and easy adapter indexing. User-friendly with a single clamping screw. No set-up time after blade or pocket indexing. Can be used next to the spindle or next to a shoulder as the square…
These inserts have 4 types of cutting geometries for machining different materials under diverse cutting conditions: T - Steel, ferritic and martensitic stainless steel, cast iron and hardened steel. HP - Austenitic stainless steel and high temperature alloys. RM-T - Interrupted cut for machining near straight wall shoulders of steel, ferritic and…
The double-sided CXMG inserts operate similarly to CCMT positive inserts and can therefore replace standard CCMT inserts. In some applications, they can also replace standard negative CNMG inserts.
Double-sided with a positive flank. Low cutting forces. Designed with a chipformer for general turning applications.
The DCN drills feature cylindrical shanks, which enable clamping of the drill in hydraulic toolholders (most recommended) or in spring collets. All drill bodies feature helical coolant holes. Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a centering drill.
Deep drills with a 3 cutting edged insert (other manufacturers only offer inserts with 1 or 2 cutting edges). Highly accurate peripherally ground insert, provides high hole diameter accuracy of IT10.
The chip splitter produces narrow chips for efficient chip evacuation, enabling high feed rates.
The Pentacut HP Jet line from Iscar Metals Inc. combines the cost-effective Pentacut—which can be used in multifunction applications, including grooving, parting, recessing and chamfering—with innovative high-pressure coolant technology.
Iscar Metals Inc.’s Heli Tang T490 milling cutter for roughing accepts inserts with serrated, chip-splitting grooves. These grooves can improve performance when the machine power is limited or when evacuating chips from narrow slots or deep cavities, according to the company.
The increased popularity of Swiss-style machine tools and the need for fast tool indexing with high repeatability and precision has inspired Iscar Metals to develop small-diameter cutting tools with precision indexing. The new PiccoAce system allows easy quick and easy clamping with modularity benefit of thousands of possible combinations between…
The ISCAR Chameleon line is back and it’s bigger with a diameter range from 1.3”-1.57”. The new innovative CHAMIQDRILL employs a new insert positioning and locking mechanism that eliminates the need for clamps or screws commonly found on drills for larger diameters. This design allows for easy indexing on the machine to reduce setup.
Iscar Metals Inc. offers Heli IQ Mill inserts for numerous milling applications across a variety of industrial sectors. The three helical cutting edges reduce cutting forces and power consumption, according to the company. The inserts are now available in cermet for machining medium to hard materials, are peripherally ground for milling stainless…
Iscar Metals Inc. offers the MultiMaster endmills as a complement to its solid-carbide endmill family. A new cutter can be assembled by selecting a milling head, which carries inserts with the required shank diameter, length and shape.
Iscar Metals is introducing new small-sized cost saving inserts. In many turning applications, machinists tend to use larger inserts than are actually required for the machining parameters being applied. To fill the need, Iscar is introducing a wide range of ISOTURN small sized inserts, which provide an economical advantage regarding cost per…
Iscar Metals is introducing new SDNCN ...-13-SL and SDJCN ...-13-SL screw lock toolholders for 55-degree diamond inserts with a 7-degree clearance angle.
ISCAR is further extending the application range of the current HGAIR/L and HFAIR/L face grooving adapters.
ISCAR is expanding the range of SWISSTURN square-shank toolholders by adding new tools for high pressure coolant and also tools without the internal coolant feature.
ISCAR is introducing the SD-SP15, a new family of narrow slotting and groove milling cutters, featuring 1.25" diameter milling heads with 8 teeth in a width range of .125" — .250" for maximum depth of cut up to .315".
ISCAR is introducing the IC5400 carbide grade, featuring an effective means of parting and grooving stainless steel.
The DOVEIQGRIP line from Iscar Metals is an evolution of the successful TIGER wide grooving inserts family.
The chatter or vibration in metal cutting poses an eternal challenge for manufacturers. The ISCAR products of the latest HIGH QLINE family of cutting tools offer an interesting solution: Indexable Milling Insert with an asymmetric shape.
ISCAR is introducing unique chucks that combine user-friendly hydraulic clamping with side screw clamping for Weldon type shank tools.
ISCAR introduces the ISCAR HELIQMILL 390 line, a new step of development of the insert with helical cutting edge.
Iscar Metals' HELIDO S890 FSN is a new family of right-hand indexable face mills with an 88°Cutting edge angle (2 degree lead) with 8 helical cutting edges, which can be used for up to 9mm depth of cut.
Following the introduction of grade IC6015, ISCAR is introducing an additional new, SUMO TEC CVD coated grade, IC6025, which was developed for machining stainless steel at moderate cutting speeds for stable or unstable conditions.
ISCAR is introducing the IC806 — a new complementary SUMO TEC PVD coated grade for machining high temperature alloys, especially Inconel 718.
ISCAR is expanding the range of MINCUT inserts and tools for face grooving and turning in a diameter range of 10 to 34mm, for up to 9mm grooving depth.
Deep hole drilling is very popular in the automotive, die and mold and aerospace industries. ISCAR took the gundrill technology one step further when developing the new CHAMGUN for deep hole drilling; this is a gundrill that enables the replacement of drilling heads while the driver is still connected to the machine.
With a new level of built-in asymmetry, ISCAR EC-H CHATTERFREE solid carbide endmills bring a new level of speed and process security to slotting and shoulder milling of ferrous metals.
ISCAR has fine-tuned its workhorse GROOVE TURN cubic boron nitride (CBN) formulation to materially improve rough and finish grooving on hard ferrous materials under a wider range of conditions.
A complete line of standard tools for High Pressure Coolant (HPC) turning from Iscar Metals Inc. puts more efficient turning of titanium, Inconel, and stainless steel within easy reach of any shop. Previously, HPC tooling was available only as a special.
ISCAR's new perpendicular toolholder makes it easier to fit PENTACUT 24 grooving and parting tools into overcrowded turrets in high-volume turning operations.
ISCAR continues to create fresh solutions for difficult ID machining problems through strategic additions to its popular PICCO family of solid carbide inserts.
A new family of innovative turning tools from ISCAR raises the threshold for process security in difficult railroad-wheel reconditioning work.
A new family of ISCAR endmills extends the benefits of tangential SUMOMILL inserts to chamfering, countersinking and face milling.
ISCAR TIGERV heavy-duty grooving inserts with a new chipformer design, ensure better tool security, chip control and ejection in difficult grooving operations on carbon and high-alloy steel even at slow speeds.
ISCAR has launched a line of improved CUT-GRIP grooving inserts for ID grooving that features the N-type chipformer that has proven so effective in OD turning of problematic metals.
A major expansion of the ISCAR HELIDO 845-13 mill family brings the efficiency and economy of these popular tools to a wider size and application range.
ISCAR has expanded its popular line of HELIDO ROUND H400 fine-pitch mills to improve profile machining and ramping over a wider range of applications.
A new high-feed milling cutter extends the benefits of ISCAR's HELITANG UPFEED tangential milling cutters to ramping work as well.
To meet the growing demand from the energy/powergen sector, ISCAR has launched a line of extra-strength standard grooving tools for more efficient and secure machining of T and L slots so common in turbomachinery.
Profitability from machining a part is dependent on the machine type, cutting tool, cutting conditions and the interaction between them. ITA (ISCAR Tool Advisor) is a user-friendly, web-based tool selection software that is constructed upon a unique mathematical algorithm.
Iscar Metals Inc. has expanded its popular HELIDO milling cutter family to optimize facemilling, especially for cast iron. The new HELIDO S865 FSN mill has a 65<sup>o</sup> lead angle to minimize burr formation and edge breakout, which can complicate cast iron applications.
Iscar Metals Inc. says it has improved its line of CUT-GRIP and HELI-GRIP groove/turn tools with a new CVD-coated substrate that doubles tool life while raising productivity by 15 percent.
Iscar Metals Inc. says its 11mm profiling insert does the job of a bigger one, thus enabling finer-pitch cutters for smoother profiling and lower chip loads.
Iscar Metals Inc. offers a family of reinforced TANG-GRIP blades for the INDEX Model MS18C and TRAUB TNL and TNK mill/turn machines.
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What we don’t see when turning HTA at a microscopic level is that a heat pocket is being created between the cutting edge and the chip being formed. This heat pocket is preventing coolant from targeting the cutting edge. What HPC does is break through the heat pocket and get coolant to where it needs to be.
ISCAR recently expanded the application range of barrel-shaped endmills with new radial segment sizes. A broad range of “Barrel-Shaped” tools is now available including oval-profile barrel endmills intended for advanced semi-finish and finishing operations of 3D surface applications.
Andrew Benson, co-general manager and chief marketing officer at Iscar Metals Inc., spoke with Don Nelson, publisher of Cutting Tool Engineering and MICROmanufacturing magazines, during IMTS 2012 to discuss the company's 60th anniversary and a variety of new products.
The cutting edges of cutting tools don’t actually produce chips. Instead, the pressure of a rapidly spinning tool on a workpiece plasticizes part of the parent material, creating a shearing effect that forces the material to ride up the tool. The flute and tool geometries form the chip and force it away from the tool body until it breaks off and…
Iscar Metals Inc. in early March presented a series of milling and drilling demonstrations during the company's 2020 Milling & Holemaking Seminar at its Tech Center in Charlotte, North Carolina. 
Selecting the right toolholder for an application requires understanding some of the available options to enhance accuracy.
The multi-master (MM) modular milling system from Iscar USA has many possible configurations to fit your machining application. In addition to the standard MM head options, Iscar also offers special ground heads to meet your special machining requirement. The company is excited to introduce a new option for the MM line, a 145-degree drilling head…
Iscar introduces a new range of mini SWISSGRIP tools for Swiss-Type Machines with .024” to .047” wide inserts for economical parting of Ø.394-Ø.629” bars.
Iscar Metals Inc. has introduced IQcloud, new software designed to streamline the front-end of cutting tool purchases by helping programmers condense the time it takes to get the cutting tool assembly into manufacturing technologies that they are using, whether that's CAD/CAM verification or tool management.
Iscar designed drills for small-diameter, deep holes in automotive crankshafts, camshafts, connecting rods and more&mdash;all with minimum quantity lubrication.
Iscar's latest addition in the PENTA series introduces a new 5-cornered insert for machining miniature parts.
An excellent way to improve stability and accuracy in rotating tools applications when applied to Swiss-type and multitasking machines is to improve clamping stability by use of integral collets. What is an integral collet? An integral collet is a tool with a tapered shank for direct mounting on ER collet chucks.
Clay East, Iscar USA’s national product manager for GRIP products, highlights Iscar’s newest Swiss product, the Neo Swiss indexable interchangeable quickchange head.
Iscar continues to provide high performance drilling solutions with the IHP drill head geometry and edge prep are optimized for drilling Non-Alloy / Carbon Steel. The design’s strengthened cutting edge not only extends tool life but works well in non-rigid applications where other geometries may not be as suitable. The drill heads are available in…
An Iscar ¼ " solid-carbide FINISHED endmill reduced cycle time from more than 6.5 hours to 8 minutes when slotting an A-36 steel oil pan at SFI.
Stef Wertheimer is the founder of Iscar Metalworking, which began operations in 1952 as a one-man tool shop in northern Israel. Today, Iscar is a multinational business, 80 percent of which was purchased in 2006 by Warren Buffett's Berkshire Hathaway Co. In a wide-ranging interview with Cutting Tool Engineering Editorial Director Alan Rooks,…
ISCAR has introduced T-FACE, a new family of tools for applications that require small to mid-diameter face mills (1.25”, 1.50” & 2.00”).
ISCAR introduces small diameter milling cutters with indexable inserts in the diameter range of 6 mm to 12 mm. These new tools provide an excellent alternative for other solid carbide endmills intended for diverse applications such as shoulder milling, pocketing, slotting and more.