Product News

The density determination solution is a metrological system which has been developed for the rapid and highly accurate density determination of components, and has a particular significance when analysing AM-produced parts. Porosity in AM parts can be a problem because it can weaken the mechanical strength and stability of the parts, reduce their durability, and make them more susceptible to failure under stress. Porosity can also affect the thermal and electrical properties of the parts and make them less resistant to high temperatures, corrosives, and other environmental factors.

The results of a single dispense of up to 12 channels are calculated in under one minute. The unique and innovative XPR105MCP tests each pipette channel individually on the same load cell to ensure equal measurement performance. The load cell is protected from any spills to ensure lifelong performance.

The measurement targets are distributed uniformly at intervals of approx. 100 millimetres across the entire Target-Net. The Target-Net itself measures 1500 x 2500 millimetres and has in total  approx. 300 measurement targets. Thanks to the high measurement target density, several scans can be performed very quickly from different perspectives.

With the use of the PM controller, several times stiffness is achieved compared to solutions using capillaries. This produces extraordinarily high stiffness with respect to radial, axial and moment loads. With the help of extensive computer programmes, an optimum in dimensioning is achieved regarding dynamic loads, so the best-possible damping is achieved. By precisely determining the limits of use and loads, an optimum in functional reliability is achieved.

The Acoustic Performance Measurement (APM) system is capable of monitoring the parameters of ultrasonic frequency and power in-line at each processing station and for each batch. Special directional microphones are used for this, which are placed in a fixed position at the edge of each tank, and directed towards the centre of the bath surface. Thus, measurements are carried out without any movement or contact, ensuring reproducible results and enabling them to be precisely assigned to the batch concerned. Analysis, evaluation and storage of the data are carried out by the software of the innovative measuring system.

The DAX® linear encoder is suitable for measuring positions in many applications, including injection molding machines, presses, automotive machinery, printing and packaging machines, wind, hydro and solar plants, in wood processing, or medical technology.

As it is automated, reconstruction by Dual.Material CT is highly repeatable from component to component and does not require advanced knowledge of scanning techniques when inspecting assemblies comprising two materials of different densities. QC productivity is raised by enabling better visualization and more accurate definition of defects (on the surface or inside a component) in a fraction of the time taken by traditional CT image reconstruction. The high-speed scanning, and the fact that no manual data editing is required thanks to the new software and automated part handling, enables fast and automated quality control of dual material assemblies in a production environment, consistent with the requirements of Quality 4.0.

Nikon's alignment with the industry-standard OPC UA communication protocol reaffirms its dedication to developing fully automated, non-contact, X-ray CT quality control systems for the shop floor. There is a growing, industry-wide trend towards using this technology for feeding back data in real time to optimize production line operation – the goal being zero defects. X-ray CT is especially relevant, as it is able to inspect and measure the interior of components non-destructively as well as the exterior.

Hamar Laser’s L-703B Self-Centering Bore Alignment System makes bore alignment easier and up to 75% faster than competing systems. The new L-703B Laser replaces the L-705 Laser for applications where the laser is mounted externally. Smaller and lighter than the L-705, the L-703B works with Hamar Laser’s patented, self-centering targets that require only one measurement per bore. Applications include engine blocks, compressor bores, cylinder bores, shaft bearing bores, stern tubes and more.

In a typical application, the Duo Air offers linearity of < 0.4% of the working range, repeatability of < 0.15 µm, noise of <0.1µm, resolution of 0.01 µm and a response time of only 200 milliseconds.

Using NextMeasure is easy. Once the software is downloaded, anyone on the team is able point and click to take the required measurements. Because the solution is universal and works with all major sensors and portable measurement devices, upgrading and evaluating equipment is straightforward; multiple platforms can be evaluated from a single user environment.

The TraceBoss software interfaces with most portable surface roughness gages via a USB connection. One click in TraceBoss configures the gage, initiates a measurement, and presents the results and graphics full screen and in high resolution. The software display is optimized for the highest visibility in shop environments.

The laser profilers project a laser line on the gear at a specific angle, collecting data to generate the entire Z-X profile through an image sensor placed behind the optical receiver. The gear is then quickly rotated 360° to collect data points from movement along the Y axis, which is combined with the Z-X profile to create a complete 3D reconstruction of the part, made possible through specific software algorithms. The system then executes the requested measurement and inspection tasks. Line operators can easily review images and navigate to the desired level of detail to identify any anomalies.

The system comes with a choice of two different touch probes. The UWP45 is a 45mm diameter touch probe ideal for multi-axis machining centers and compatible with the Marposs T25, TT25, TT30 and T25P probe ranges. The UWP60 is a 60mm diameter touch probe that is suited for use on large scale workstations and vertical lathes. It can be configured for use with Marposs T25, TT25 and T25P probes with extensions up to one meter in length. 

OGP has reimagined the trusted SmartScope system to be accessible for all skill levels and budgets. SmartScope E7 features the brand-new fixed lens IntelliCentric optical system, a fully telecentric optical system that provides a super high-resolution image perfect for video edge detection. The digital zoom allows for instantaneous magnification changes, while the standard all-LED lighting system provides illumination from all angles.

TurnCheck systems are precision optical instruments that measure shafts, cylinders, and other turned, ground, or extruded parts in the most demanding shop floor environments. The fully telecentric large field of view optics combined with highly collimated light at a constant wavelength results in a crisp, uniformly magnified image with no edge effects or exclusion zones. TurnCheck systems scan and measure all points and features automatically, handling the full range of dimensions and tolerances found on shafts and cylinders.

ShapeGrabber 3D Laser Scanning systems are metrology-class machines that combine powerful laser and camera technology to capture up to 1.5 million data points per second. At the heart of each ShapeGrabber system is a high-resolution scanhead offering dynamic range that delivers fast and accurate measurement of parts in a wide variety of materials, colors, textures, and finishes.

The Digimar 817 CLT provides a variety of interfaces for saving measurement data. Data transfer is possible both wirelessly and by the new duplex cable via the proven MarConnect data management software. It also allows the transmission of a measuring device ID to ensure the traceability of all measurement results. For measurement reports, users can choose between complete representations in PDF format, sending individual measured values to a PC, Bluetooth printer or saving as a TXT file.

The wireless RCD from Kistler has a 10 kHz sampling rate that allows to capture highly dynamic foot-prints of the measurement in applications with up to 16 000 RPM. Overall, piezoelectric sensors ensure more accurate measurements than other technologies, such as strain-gauge sensors, which have significant limitations especially when measuring small forces and high dynamic processes. Highly accurate measurements are not only important for research but also for production monitoring. The piezoelectric measurement technology can capture very small changes and deviations before they have a significant effect on product quality.

The blue laser, paired with an intelligent measuring system, provides high-precision measurement of various tool parameters on cylindrical tools with diameters from one to 52 mm. Since it does not contact the surface, the Laser Contour Check avoids possible damage to cutting edges or measuring errors that can occur due to wear on the probe tip during tactile measurements.