Product News

This model is part of the GrindSmart® series of tool & cutter grinding machines with an axis configuration that incorporate 6 fully interpolated axes (3 rotary and 3 linear) and is unique in this industry. The machine also incorporates linear axis drive technology. 

In addition to speed, the new robots handle an increased number of workpieces/tools, are more compact and consume less energy. They also support the latest WALTER HELITRONIC Tool Studio and Robot Manager software that allows users to load multiple trays with various workpiece diameters for lights out unattended production.

Both grinding spindles are “synchronous direct‐drive spindles” with 19 hp peak each. The most important feature of a synchro­nous motor is that it provides constant speed during its operation and that the torque curve is highly efficient, as per above graph. The rotational force is not reduced with higher RPM’s. Synchronous motors always run at a speed equal to their syn­chronous speed, as opposed to asynchronous motors (induction motors) which always have a lag and are therefore less effi­cient. 

The updated automation package accommodates denser pallet arrays for improved lot sizes and runtime, while delivering smoother robot operation and better repeatability. Additionally, the system can now adapt to multiple part profiles to be produced within a single run. An optional laser marking system has also been integrated for automated tool marking, in addition to many other new features.

Dental tool grinding on the 5-axis GrindSmart Nano5 grinding machine offers exceptional flexibility in comparison to conventional single-purpose grinders. With its 5 fully interpo­lating CNC axes and a pick-and-place automatic tool loader, the machine can easily be adapted for any type of dental cutting instrument, both for short and long runs. 

Every grinder provides four to seven times longer duty cycle under load and eight times less speed degradation than the  competition. The grinders provide smooth, quiet power for grinding cleaning, deburring, chamfering and sharpening.

The Minimicromar3 is designed for measuring external diameters, positioning and length for both smooth and interrupted surfaces.  It can measure workpieces from 25mm to 42.5mm with a measuring range of ±100 µm and a repeatability of ≤0.1 µm.  It is designed with a high degree of protection against coolant and abrasive substances.  Its low thermal drift value (<0.1 µm/°C) helps maintain high measurement precision.

The machine’s capabilities include a 15 kW direct-drive motor that produces maximum wheel spindle speed of 6000 m/min. X-axis stroke of 330mm features a rapid feed rate of 5m/min, Z-axis stroke is 2150mm with 10m/min rapid feed, and maximum work spindle speed is 200 rpm.

Pinch grinding offers accurate geometrical dimensions on the blank and tight surface finish requirements. In pinch grinding, the roughing and finishing wheels grind parts simultaneously, with the finishing wheel trailing the roughing wheel. The rough and finish grinding are performed in one pass. This innovative way to cylindrically grind parts eliminates separate processes and reduces cycle time. 

Pinch grinding offers highest concentricity particularly on long and thin parts. The rough and finish grinding are performed in one pass. This innovative way to grind roughing and finishing simultaneously eliminates a separate process and reduces cycle time. The machine utilizes two different grinding wheels running on separate spindles and positioned on independently- controlled CNC linear slides.

With five axes of motion and storage for 40 tools, the machine can grind thread grooves and also machine the nut circumference, end surface, key grooves, and return tube holes in a single setup. In addition to producing large savings in manufacturing time, elimination of setup changeovers also assures exact phase alignment of thread grooves and return tube holes. A standard touch probe enables automatic pre-processing phase alignment of the thread groove and wheel.

Glebar’s automatic dresser is available with manual or motorized quill advancement. With motorized quill advancement, it is possible to have a canned dress cycle. Operators can preprogram the frequency of the dress to run after a set number of cycles or time. This allows them to run multiple machines at once increasing their efficiency.

Boring bar grinding on the Rollomatic 6-axis tool grinding machines offers exceptional flexibility in comparison to conventional single-puropose grinders. With its 6 fully interpolating CNC axes and 6-station wheel/nozzle changer, the machine can easily be adapted for individual boring bar designs, both for short and long runs.

SintoGrind HSS-X 1400 is suitable for flute-, thread-, profile-, internal and external cylindrical  grinding of steel materials such as HSS, PM and medical steels. SintoGrind HSS-X 1400 is low foaming, prevents surface burning, inhibits burr development, is low misting and offers excellent filterability. 

The ShapeSmart®NP50 is a 5-axis Precision Cylindrical Pinch/Peel grinding machine with integrated 3-axis robot loader and grinding diameter range from 0.025 – 25 mm (.001"– 1").

the GT-610 EZ has the ability to produce G-ratios that can exceed those of machines twice its size. When running super abrasives, a variable frequency drive on the work wheel spindle is available to increase wheel surface feet.

Developed especially for the re-sharpening and production of rotationally symmetrical PCD tools, the Walter Helitronic Raptor Diamond is particularly well-suited for shops that do not require features such as automatic tool support systems or automatic grinding wheel/electrode changers, but still need a high degree of flexibility in the working area for diverse types of tools. This ensures that manufacturers have access to Walter quality with exactly the features they need for part-production and re-sharpening success.

The new Walter Helitronic Raptor from United Grinding Group is a flexible, cost-effective tool grinding machine. Created for the grinding and re-sharpening of rotationally symmetrical tools for the metal and wood industries, the new Helitronic Raptor offers both automation-ready flexibility and an economical, universal design.

Glebar Co. delivered a solution for grinding deodorant balls while reducing cycle times and improving throughput. Glebar developed ball grinding for the golf ball industry in the 1960s using centerless grinding fundamentals. The process was adapted to grind deodorant balls and other spherical or cylindrically shaped components. Glebar machines can grind most hard-to-turn materials such as carbon fiber, fiberglass and polypropylene.

New linear motors and well proven hydrostatic guides in the 6S and 6L grinding machine series open up new potential. Higher speeds, various detailed improvements and optimized ease of maintenance result in shorter cycle times, maximized quality and cost savings. The expanded modular concept for the table assemblies makes the platform 6 grinding machines more flexible and adaptable.