Milling

The special profile of EMUGE SELF-LOCK threads allows an even distribution of stress over the entire thread length, eliminating slippage. Compared with standard threads, EMUGE SELF-LOCK internal threads show constant, maximum holding power under dynamic stress. Functions remain in good operation even with repeated loosening and re-tightening of the thread connection. The locking effect is caused by the ramp-shaped surface integrated into the thread profile,

The vertical column and base are made from heavily ribbed Meehanite castings that minimize thermal distortion and dampen vibration. Smooth operation is virtually guaranteed complements of enclosed X-, Y- and Z-axis box guideways featuring hand-scraped mating surfaces, Turcite-B coatings and forced lubrication.

hi-feed milling performance for machining of miniature components and smaller part features. NanoFeed is a 20° hi-feed indexable insert design that will replace smaller diameter solid carbide end mills in many applications and offer great economy! Inserts have been designed with pressed-in coolant channels, directing coolant or air directly to the cutting edge for maximizing tool life! Inserts also have backdraft side clearance for straight-wall milling capability.

Hyperion’s materials experts specially engineered grade AM110 to optimize the hardness, toughness and galling resistance required for machining superalloys in today’s demanding industrial applications. Some of the targeted markets include aerospace, medical and energy, where quality and productivity are critical to manufacturing precision components.

AddForceBarrel uses inserts whose cutting edges have a large-radius arc of either 20 mm (.787″) or 30 mm (1.181″), designed for semi-finish profiling of 3D surfaces. Just like the TungMeister’s barrel milling heads, AddForceBarrel provides much greater engagement area between the cutting edge and workpiece when compared with conventional ballnose end mills. Greater engagement area enables larger stepovers, which improves metal removal rates for reduced number of cutter passes and cycle times.

This AMO speed sensor includes a USB interface which allows the operating status of the spindle to output to the machine control.  This enables the user to record rotational speed, operating time, temperature and more. Put these factors together, and overall performance and uptime expectations are optimized.

The MP060 face milling cutter with a great number of teeth (z) between 10 and 22, and with diameters from 40 mm, can be used for roughing and finishing large surfaces and flat shoulders. The MP160 (z = 3–4) and MP260 (z = 2–3) shoulder and slot milling cutters, with either cylindrical shank or ScrewFit adaption and diameters of 16–40 mm and 4–20 mm respectively, are suitable for smaller flat surfaces, for plunging (MP260) and full slotting, as well as, in the case of the MP160, ramping, drilling and re-drilling work. All three milling cutters are equipped with internal coolant supply and can be used with emulsions and minimum quantity lubrication.

The coarse pitch cutters retain a prominent feature of TungForce-Rec that provides maximum tool rigidity during demanding operations. In addition, flutes on the cutter body are designed with large chip space to promote smooth evacuation, preventing chips from clogging during operations.

Versatile Turbo 16 square shoulder milling cutters deliver outstanding results and process security with exceptional ramping capability. Optimized insert pocket angles enhance the cut and deliver outstanding surface finishes. With a high helix angle for smoother workpiece entry and exit, these cutters also feature efficient Next-generation Helical Turbo 16 milling cutters combine top performance with ease of use, benefiting from a comprehensive range of Seco insert grades and geometries for exceptional material removal rates (MRR) and extended tool life.

The WCE platform includes four-flute, square-end and ball nose end mills with both straight and Weldon shanks and is available in both metric and inch dimensions. The WCE5 five-flute geometry will be released later in 2022. Orders for the WCE4 end mill, as well as other WIDIA metal cutting tooling, can be placed through WIDIA authorized distribution partners.