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A new family of ISCAR endmills extends the benefits of tangential SUMOMILL inserts to chamfering, countersinking and face milling. Featuring the proprietary SUMO TEC coating treatment, ISCAR's SUMOMILL have outperformed competitors by an average of 35 percent in many applications worldwide.
The tangential orientation creates a fundamentally stronger cutting platform, which leads to longer edge life and elimination of fracture failures at higher cutting rates, even in unfavorable conditions. SUMOMILL tangential endmills, all four-flute in 12mm diameters, come in 30, 45 and 60 degree geometries.
In facemilling applications they can run at very high table feeds due to their small diameter and high flute density. The proprietary SUMO TEC surface treatment produces a much smoother, more lubricious surface on the insert, with fewer thermal stresses and stress factors than would be found in an untreated plain PVD or CVD coating. This leads to cooler cutting (heat is a key enemy of machining inserts), less friction and much reduced risk of insert rupture. On average, SUMO TEC coated tools have proven to literally double throughput and reliably extend insert life by 40 percent vs. identical but untreated inserts.
Related Glossary Terms
- chamfering
chamfering
Machining a bevel on a workpiece or tool; improves a tool’s entrance into the cut.
- chemical vapor deposition ( CVD)
chemical vapor deposition ( CVD)
High-temperature (1,000° C or higher), atmosphere-controlled process in which a chemical reaction is induced for the purpose of depositing a coating 2µm to 12µm thick on a tool’s surface. See coated tools; PVD, physical vapor deposition.
- coated tools
coated tools
Carbide and high-speed-steel tools coated with thin layers of aluminum oxide, titanium carbide, titanium nitride, hafnium nitride or other compounds. Coating improves a tool’s resistance to wear, allows higher machining speeds and imparts better finishes. See CVD, chemical vapor deposition; PVD, physical vapor deposition.
- countersinking
countersinking
Cutting a beveled edge at the entrance of a hole so a screw head sits flush with the workpiece surface.
- facemilling
facemilling
Form of milling that produces a flat surface generally at right angles to the rotating axis of a cutter having teeth or inserts both on its periphery and on its end face.
- gang cutting ( milling)
gang cutting ( milling)
Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.
- milling
milling
Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.
- physical vapor deposition ( PVD)
physical vapor deposition ( PVD)
Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.
