Product News

Effective April 1, 2021 the names of each of these models will also change. B, F or V will be the first letter of each product name. ChipBLASTER options including Chillers, Mist Collectors, Oil Removal Systems, Cyclonic Filtration and Sludge Tank remain unchanged. Additionally, an inexpensive wash wand that uses coolant to wash down the inside of a machine tool, is available for the F- and V- Series systems. 

Among the primary enhancements on the VARIAXIS i-800 NEO is the MAZATROL SmoothAi CNC. It features such functions as SMOOTH Machining Configuration (SMC) for process optimization with real-time operator control of a wide range of cutting parameters and Ai Thermal Shield for stable machining accuracy through smart compensation for heat displacement. Also with the launch of the MAZATROL SmoothAi, Mazak introduced its SMOOTH Project Manager Gateway software as an available option.

The HCN-6800 NEO received numerous upgrades that take the previous generation’s performance to a new level of efficiency and ease-of-use. The standard spindle, table, and magazine have all received significant improvements, including an upgraded, new standard 43-tool drum-type magazine that reduces tool exchange times. A redesigned ATC door is now servo-driven and faster; the new design will now also accommodate a longer tool. Likewise, for ease of maintenance, the machine incorporates hydraulic/motorized pallet changer mechanisms and an easier-to-access maintenance panel.

Designed for heavy-duty 5-axis machining and large, highly complex parts, the INTEGREX i-630V AG employs a powerful turning spindle with C-axis control and a rigid milling spindle with B-axis tilt of -30/+120 degrees, both of which are monitored via rotary axis scale feedback. During the All Axes LIVE event demonstration, the machine power skived a 35” diameter gear made from 4140 steel.

High tool life is achieved thru WEP10C coated cermet grade with multilayer TiCN TiAlN PVD coating and fine cermet micro grain. The combination of edge preparation and grade also ensures dimensional stability over long periods of time, which boosts productivity in mass production

The machines within the i-H Series sport new, ergonomic enclosures with compact footprints that require less floor space. In addition, Mazak equipped the machines with faster and more powerful turning spindles, space-saving milling spindles and a new parallel-type lower turret with optional live tooling capabilities. The company also expanded tool capacities for lower turrets and for tool storage magazines along with offering a wider range of chuck size options.

The M18 FUEL™ 4-1/2” / 5” Grinders will be available May 2021, followed by the M18 FUEL™ 4-1/2” / 5” Braking Grinders w/ ONE-KEY™ available Summer 2021. The new braking grinders will deliver all the same performance upgrades as the 4-1/2” / 5” Grinders with an added RAPIDSTOP™ Brake to enhance safety. 

The VGP20 provides unlimited cup and airflow customization and multichannel functionality, allowing it to be deployed on multiple items of different shapes and sizes. Additionally, the VGP20 gripper’s built-in intelligence, combined with its easy-to-use software, provides precise air flow control functionality that is beyond the capabilities of traditional pneumatic grippers. This functionality allows users to vary the type of grip used in different applications, such as the soft grip used to handle delicate items to the hard grip required for handling bulky, heavy cardboard boxes with porous surfaces.

The APC measures just 82.68” by 82.68”/2,100 millimeters (mm) by 2,100 mm. The compact APC gives the MB 650U AMP the ability to complete multiple workpieces without the need for additional automation. The work envelope spans 19.7”/500 mm in diameter and 19.7 “/500 mm in height, with a weight of 425 pounds/192 kilograms, allowing users to handle workpieces of various sizes and weights with ease. The confluence of the APC and the 48-tool automatic tool changer (ATC) reduces setup and changeover times.

In terms of speed, all machines now accelerate at 1,900 mm/s2, representing an increase of 15% for the two smaller models and 20% for the largest model. Velocity is up by 38% across the product range to 720 mm/s. As regards accuracy, maximum permissible measuring error on all machines is now 1.7+L/333 µm when measurements are taken of a feature L millimeters in length between 18°C and 22°C, irrespective of whether a TP200, SP25, TP20 or PH20 probe is used. This performance represents length measurement accuracy improvements of 22%, 22%, 32% and 43% for the four respective probes, while maximum permissible probing error is also better and so also is repeatability of measurements by 15% when using a PH20.

Weighing 14,550 pounds (lbs), the MH 320A packs powerful features in a small package, maximizing productivity and utilizing every inch of floor space. The work envelope measures 16.9”/430 mm in diameter by 18.7”/457 mm in height, and can handle workloads of up to 551 lbs/250 kilograms. This extensive work area enables users to process a diverse range of parts.

The Powered Lifting Hand Truck not only compliments the Magliner catalog of 2 wheel hand trucks, but it also enhances the line-up of LiftPlus® powered stackers. The Powered Lifting Hand Truck, while having a lower lifting capacity compared to the LiftPlus units, will be well received for use in tight areas where other stackers, or for that matter, fork trucks are overkill or simply have too large of a footprint.

Incorporating a wide range of drill lengths and diameters, ARCH Cutting Tools Patriot High Performance portfolio of solid carbide drills excels across the broad spectrum of all ISO class workpiece materials, from general steels, cast irons, HSRA, and many more. With diameters as small as 0.8 mm (0.0314 inches) and up to 20.0mm (0.7874 inches), single or double margin offering based on cutting diameter.

V-PRIME grinding wheels significantly increase productivity and reduce cycle times due to requiring lower grinding forces and permitting higher feed rates. User-friendly off-line dressing optimizes grinding wheel preparation, saving time and cost. The new wheels also offer an excellent price/ performance ratio.

BOLD Laser Automation put into development of a cost-effective, modular UR Cobot loader unloader for laser-based microfabrication applications called the LPF-UR5P Series (Laser Precision Fabricator – UR Cobot 5 – Pallet System), including options for laser drilling, trimming, welding, marking, and laser soldering. With a UR Robot part placement of ±0.030 mm (±0.0012”), the system is an excellent process automation choice.  With onboard or remote camera alignment options, an assembly to be processed can be picked up, aligned, and inserted into a processing fixture automatically.

Highlights include a new customizable green sensor type called Green Flex. This versatile cyclic sensor monitoring type now allows for specification of the required state of the sensor at the start and end of the ready window. The sensor can be set to require a specific number of actuations inside the ready window.

With the addition of more standard, vacuum compatible hexapods, the load range of 5 to 80kg is covered; custom models for loads up to 1 ton have been designed as well. The hexapods provide very high resolution and repeatability to 0.1µm and 2 µrad, respectively. The vacuum series was designed from the ground up for vacuum compatibility, with each component qualified to work under the specified conditions. Everything, from the base materials, nuts and bolts, encoders, cables, limit switches, was selected for optimal performance.

Designed to remove complexity, REcreate provides a single working environment from scan to manufacturable CAD model.  The user can prepare CAD models and drawings from any point cloud data. Its fully featured CAD tool suite enables users to create complete and manufacturable CAD models as well as 2D engineering drawings. REcreate’s analysis tools also enable manufacturing professionals to interrogate those 3D models and validate whether they are manufacturable before exporting as CAD or STL for computer aided manufacturing (CAM) or additive manufacturing processes.

Called FREEDOM ULTIMATE and FREEDOM ULTIMATE SCAN, the new arms are available with measurement volumes from 2.5 to 4.5 metres, according to model. Each complements the comparable size of existing FREEDOM CLASSIC and higher accuracy FREEDOM SELECT products with six axes designed for touch probing, as well as the 7-axis SCAN equivalents for multi-sensor metrology including laser scanning. 

Common line cutting which allows operators to cut two or more parts so that they share at least one common line with one another. This provides greater material utilization and better consumable life. Costing for parts, nests, and jobs to include factors such as consumable wear, machine operating cost, labor costs, electricity, etc. Auto-select of material so operators can enter basic material descriptions in settings and automatically map to available materials. With this feature, operators no longer need to separately pick a material and thickness once a tube size and wall thickness is selected.