Measuring & Inspection Systems

Using NextMeasure is easy. Once the software is downloaded, anyone on the team is able point and click to take the required measurements. Because the solution is universal and works with all major sensors and portable measurement devices, upgrading and evaluating equipment is straightforward; multiple platforms can be evaluated from a single user environment.

The TraceBoss software interfaces with most portable surface roughness gages via a USB connection. One click in TraceBoss configures the gage, initiates a measurement, and presents the results and graphics full screen and in high resolution. The software display is optimized for the highest visibility in shop environments.

The laser profilers project a laser line on the gear at a specific angle, collecting data to generate the entire Z-X profile through an image sensor placed behind the optical receiver. The gear is then quickly rotated 360° to collect data points from movement along the Y axis, which is combined with the Z-X profile to create a complete 3D reconstruction of the part, made possible through specific software algorithms. The system then executes the requested measurement and inspection tasks. Line operators can easily review images and navigate to the desired level of detail to identify any anomalies.

The system comes with a choice of two different touch probes. The UWP45 is a 45mm diameter touch probe ideal for multi-axis machining centers and compatible with the Marposs T25, TT25, TT30 and T25P probe ranges. The UWP60 is a 60mm diameter touch probe that is suited for use on large scale workstations and vertical lathes. It can be configured for use with Marposs T25, TT25 and T25P probes with extensions up to one meter in length. 

TurnCheck systems are precision optical instruments that measure shafts, cylinders, and other turned, ground, or extruded parts in the most demanding shop floor environments. The fully telecentric large field of view optics combined with highly collimated light at a constant wavelength results in a crisp, uniformly magnified image with no edge effects or exclusion zones. TurnCheck systems scan and measure all points and features automatically, handling the full range of dimensions and tolerances found on shafts and cylinders.

OGP has reimagined the trusted SmartScope system to be accessible for all skill levels and budgets. SmartScope E7 features the brand-new fixed lens IntelliCentric optical system, a fully telecentric optical system that provides a super high-resolution image perfect for video edge detection. The digital zoom allows for instantaneous magnification changes, while the standard all-LED lighting system provides illumination from all angles.

ShapeGrabber 3D Laser Scanning systems are metrology-class machines that combine powerful laser and camera technology to capture up to 1.5 million data points per second. At the heart of each ShapeGrabber system is a high-resolution scanhead offering dynamic range that delivers fast and accurate measurement of parts in a wide variety of materials, colors, textures, and finishes.

The Digimar 817 CLT provides a variety of interfaces for saving measurement data. Data transfer is possible both wirelessly and by the new duplex cable via the proven MarConnect data management software. It also allows the transmission of a measuring device ID to ensure the traceability of all measurement results. For measurement reports, users can choose between complete representations in PDF format, sending individual measured values to a PC, Bluetooth printer or saving as a TXT file.

The wireless RCD from Kistler has a 10 kHz sampling rate that allows to capture highly dynamic foot-prints of the measurement in applications with up to 16 000 RPM. Overall, piezoelectric sensors ensure more accurate measurements than other technologies, such as strain-gauge sensors, which have significant limitations especially when measuring small forces and high dynamic processes. Highly accurate measurements are not only important for research but also for production monitoring. The piezoelectric measurement technology can capture very small changes and deviations before they have a significant effect on product quality.

The blue laser, paired with an intelligent measuring system, provides high-precision measurement of various tool parameters on cylindrical tools with diameters from one to 52 mm. Since it does not contact the surface, the Laser Contour Check avoids possible damage to cutting edges or measuring errors that can occur due to wear on the probe tip during tactile measurements.