Measuring/Inspecting

The Gi-100DT inspection system from General Inspection LLC is equipped with a total of six cameras providing complete dimensional inspection, internal and external visual defect detection, and top and bottom surface inspection for a full range of turned aerospace collars. For dimensional inspection, three cameras, one positioned from the side, one from the bottom and one from the top measures all profile features including threads, lengths, diameters, and angles. In addition to the dimensional inspection, the Gi-100DT detects surface defects on the top and bottom using three additional cameras to detect internal and external visual defects (360 degrees without part rotation). The surface defects include dents, scratches, chatter, pitting, and chips.

Transforming quality inspection with high-speed, connected measurement workflows, Hexagon’s Manufacturing Intelligence division has launched the Maestro, an all-new, next-generation coordinate measuring machine (CMM) engineered from the ground up to meet the rising productivity demands of modern manufacturing.

TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that increases hardness and wear resistance, which extends lifespan and reduces the frequency of calibrations and replacements, saving time and cost. By minimizing friction, EMUGE TIN Coated Gages offer consistent measurements and precision thread sizing.

The versatility of the Protomar Mini is proven through its application in multi-diameter machines, such as grinders for broaches or turbine blades. What sets it apart from conventional measurement systems is its ability to eliminate the setup and zeroing procedure on a master workpiece for the various diameters across its measuring range. Protomar Mini provides absolute measurements across its 100mm measuring range, eliminating the need or retooling when changing diameters. Operators can achieve exceptional measurement performance with 2.5μm repeatability, ensuring uninterrupted productivity and significant reductions in setup time.

At the core of M-Series systems is the patented* IntelliCentric-M Optical System which features fixed optics with a 20-megapixel camera and proprietary Virtual Zoom. Built from the ground up at OGP headquarters in Rochester, NY, the streamlined IntelliCentric-M optics employ a variety of exclusive technologies allowing for instant magnification changes throughout the same zoom range as a traditional mechanical zoom system, resulting in faster runtime while requiring far less downtime for maintenance.

With a choice of three stands and two lenses, OPTA redefines the entry point for users to benefit from Vision Engineering’s exceptional image quality, ergonomic design and ease of use.

The system uses a confocal chromatic measurement principle, where different wavelengths of light focus at different distances, allowing for precise measurement of the strip’s micro profile. This data is used to calculate key roughness parameters such as Ra (arithmetic average roughness), RPc (peak count), and Wsa (waviness). By integrating this solution into a production line with a traversing unit, EMG SORM® provides continuous roughness and waviness monitoring across the entire width and length of the strip, ensuring comprehensive surface quality assessment.

Equipped with high-resolution cameras and custom lenses, the VisionLab-X-300 handles parts up to 12 inches (300mm) in length and 2 inches (50mm) in diameter, offering precise measurements for complex features (achieving part measurements within two microns). Enhanced slewing optics allow for accurate pitch diameter and root radii measurements, while the bottom vision system—featuring a rotating sapphire stage and LED front lighting—supports thorough inspections of internal and external diameters, concentricity, roundness, thickness, and head stamp details.