Product News

The versatility of the Protomar Mini is proven through its application in multi-diameter machines, such as grinders for broaches or turbine blades. What sets it apart from conventional measurement systems is its ability to eliminate the setup and zeroing procedure on a master workpiece for the various diameters across its measuring range. Protomar Mini provides absolute measruements across its 100mm measuring range, eliminating the need or retooling when changing diameters. Operators can achieve exceptional measurement performance with 2.5μm repeatability, ensuring uninterrupted productivity and significant reductions in setup time.

The NVH G-EAR system can identify potential gear defects at the component level prior to gear box assembly. It works on the Single Flank testing principle where one master gear meshes with the component under inspection, detecting macro-geometry (nicks, runout etc.) and micro- geometry (gear mesh excitation, ghost orders) defects that cause gear whine and noise phenomena.

The cam followers incorporate a polymer layer that is molded directly onto the IKO exclusive thin-walled steel outer ring. This construction solves the dilemma of being able to install a cam follower with special polymers, offering self-lubricating and shock-absorbing properties into existing applications. 

In MERLIC 5.6, some methods that were previously available on a test basis have been transferred to completely new tools. These tools are: “Count with Deep Learning”, “Segment Image Pixel-Precisely", and “Recognize Color”. With “Count with Deep Learning”, also known as Deep Counting, it is possible to count a large number of objects quickly and robustly with little training effort. There are many possible use cases for this feature, like for example completeness checks. “Segment Image Pixel-Precisely" makes it possible to localize trained defect classes with pixel precision.

The T93XM can profile with a standard 1A1 wheel and accommodates several grind styles including wheel profile, plunge, peel, in-feed and thru-feed grinding. The perimetric workholding, unique to TRU TECH, ensures part concentricity to eliminate shank runout without indicating. Ultra-precision accuracy is achieved through the 3-axis, fully programmable configuration with CNC variable speed spindle. Pick-N-Place™ software eases and shortens programming setup time. Several design features add stability and further support operator ergonomic considerations. Part sizes can be 3” (75mm) in diameter, up to 8” (200mm) in length.

SG SmartCapture software offers a direct PolyWorks Plug-In for streamlined workflow, GD&T measurements and fitting with SmartProfile integration, and STEP file reverse engineering for automatic CAD conversion. Fully supported robotic integration is available for automatic part handling and sorting.

Because of the ground chip breaker on these inserts, the inserts are handed (left hand and right hand insert), but these are standard ISO shapes and sizes- so they are held in conventional ISO turning holders. The inserts also use ‘M’ or maximum material condition tolerance on the corner radii of the cermet, thus allowing for machining of small radius shoulders while utilizing maximum (larger) corner radius strength. The primary application for the WEP01C cermet inserts is turning steels and cast irons (ISO P and ISO K material groups).

SmartBox 2.0 leverages MTConnect technology to deliver real-time manufacturing data, allowing shops to optimize operations, boost efficiency and quickly adapt to changing market conditions. The integration of edge computing addresses the challenges of real-time data processing by combining the benefits of decentralized cloud architectures with the efficiency of local network systems.

At the core of M-Series systems is the patented* IntelliCentric-M Optical System which features fixed optics with a 20-megapixel camera and proprietary Virtual Zoom. Built from the ground up at OGP headquarters in Rochester, NY, the streamlined IntelliCentric-M optics employ a variety of exclusive technologies allowing for instant magnification changes throughout the same zoom range as a traditional mechanical zoom system, resulting in faster runtime while requiring far less downtime for maintenance.

Based on the Easy-Cut, the new and improved RushCut is a fully enclosed semi-automatic cut- off machine, designed for quick and easy cutting of carbide rod, high speed steel, and tool ends with diameters between 1/8′′ (3.175 mm) to 1-1/4′′ (31.75 mm). PLC controlled, the RushCut has air actuated work piece clamping and hydraulic feed cutting stroke with a neutral button for manual positioning/feeding.

Chuck-diameter-specific versions, and adjustable boring rings are available from 6-18-inches in diameter.  Both styles feature no-tools attachment. Dillon jaw forming rings are a high-quality product which will ensure years of quick, stress-free set-ups when paired with Dillon jaws.

The new AM Type insert is designed for non-ferrous metal machining, featuring a sharp cutting edge achieved through ground peripheral surface and polished rake face to a mirror-like finish. This design reduces built-up edge during machining and ensures a high-quality, glossy surface finish. The insert grade "KS05F" is a fine-grained carbide that balances wear resistance and chipping resistance, providing exceptional reliability and stable performance across a wide range of applications.

The compact system footprint is 2.1m x 4.8m, and all components are on one skid for easier transport and a faster, streamlined installation. Straightforward maintenance with dual chamber doors, easy-to-remove deposition shields, and quick access to all sources for target changes. The most recent version of our easy-to-use VaporTech coating system software interface.

The system uses a confocal chromatic measurement principle, where different wavelengths of light focus at different distances, allowing for precise measurement of the strip’s micro profile. This data is used to calculate key roughness parameters such as Ra (arithmetic average roughness), RPc (peak count), and Wsa (waviness). By integrating this solution into a production line with a traversing unit, EMG SORM® provides continuous roughness and waviness monitoring across the entire width and length of the strip, ensuring comprehensive surface quality assessment.

The FANUC Series 500i-A CNC has all the benefits of FANUC’s other control platforms, such as high precision, accuracy and rock-solid reliability, but with additional benefits attained from the latest CNC features as well as the integration of FANUC’s new generation servo system Alpha i-D Series.

With the ability to rapidly dial in runout with complete control, users spend less time tapping on the side of the tool and resetting tools and collets. Overall efficiency is increased, machining costs are lowered, and scrap is reduced with easyZERO.

The MILL P 800 U S features a torque-motor driven rotary/tilt trunnion-style table that contributes to the machine’s continuous full 5-axis simultaneous movement for smooth part surface contouring. The high-performance, high dynamic torque motor drives eliminate backlash (pitch and reverse errors), friction, wear and heat generation. This equates to increased rigidity, longer lasting accuracy and less maintenance, unlike worm or G-driven type tables that often require significant amounts of maintenance because of their inherent mechanical play.

Walter expanded the TC630 Supreme product range to include UNJC4 to UNJC9/16, UNJF4 to UNJF9/16 and MJ3 to MJ10 thread sizes. Optional internal coolant is available for thread sizes starting from MJ4, UNJF8 and UNJC8 to provide effective chip removal on deep threads.

The new Neutral AJ Type inserts for non-ferrous metals join this lineup. Like their right-hand counterparts, these new inserts feature ground peripheral surface and polished rake face with a mirror-like finish for sharp cutting edges. This prevents the built-up edges to the cutting edge during machining, and achieving a high-quality, glossy finish. The large rake angle and deep inclination ensure excellent chip control with both right-hand and left-hand cutter bodies.

All presetter models feature interchangeable spindles (CAT, BT, HSK, Polygonal Taper, etc.) thereby eliminating the need for adapters which introduce additional error. All units also come with fifty of the most common post processors for today’s CNC controls. Advanced models incorporate an advanced automatic spindle rotation system with pneumatic engagement, ensuring zero backlash and optimal indexing. This cutting-edge system includes spindle identification, negating operator error and ensuring tools are always measured correctly for the right machine tool taper/size.