Product News

OSG USA Inc. offers the EXOPRO AERO-D-REAM drill/reamer for cutting carbon and glass-fiber composites. The tool has a tapered 4-flute design to limit peel-up at the hole entrance and an elongated, double-angle geometry to reduce thrust and limit exit delamination. Compared to its uncoated counterpart, the standard diamond-coated tool drilled 14 times the number of holes and provided better hole quality, according to company tests. The diamond-coated tool did not exhibit margin wear after 180 holes.

Mersen USA offers ultrafine-grain graphite for sinker EDMing. The top-performing DS4, featuring the DarkStar ultrafine-carbon particle, helps users confidently handle challenging EDM operations while saving money, according to the company. The easy-to-machine and strong DS4 imparts a fine surface finish and intricate detail.

Millstar’s Quad Force Machining carbide cutting tools provide four cutting actions in one tool. The series uses advanced chipmaking technology that combines geometries for high-speed machining, trochoidal machining, plunge milling, and slide and slot milling, according to the company. The tools are suitable for cutting soft or hard tool and die steel, stainless steel and titanium. The multifunctional design eliminates the need for additional tools, decreases the number of tool changes and simplifies programming.

Walter USA LLC offers a solid-carbide, through-coolant drill for ISO-P and ISO-K materials. The design allows coolant flow to encompass the entire drill point, producing optimal cooling of both the drill and the tool/workpiece interface, according to the company. Controlling the coolant flow contributes to fine surface finishes, helping users avoid reworking holes. More material behind the cutting edge enhances sturdiness and boosts tool life stability and process reliability.

Beamer Laser Marking Systems says it builds the Beamer laser marking machines around productivity and precision. Benchtop, full-enclosure and XL models are available. The newest machines have a larger Z-axis travel, an enhanced fiber- laser power source and more user-friendly software, enabling them to replace old and inefficient parts marking technologies, according to the company.

Mil-Tec Inc. says its Freedom Cutter low-profile, indexable milling system offers the value and performance of the standard Freedom Cutter but has less mass and half the weight. It is ideal for single-pass finishing on 40-taper CNC machines and small milling machines. The low-profile cutter accepts all standard Freedom Cutter inserts.

Microcut Inc.’s line of miniature carbide endmills are from 0.002" to 0.125" (0.051mm to 3.175mm) in diameter and are available with long shanks and long reaches. The company offers AlTiN- and diamond-coated endmills and special rotary cutting tools, including thread mills, keyseat cutters, double-angle cutters, microdrills, spotting drills and dovetail cutters.

SICK announced the launch of the TriSpector1000 vision sensor for cost-efficient and reliable 3D inspection. The TriSpector1000 is a stand-alone, configurable 3D vision sensor that reliably inspects objects regardless of variations in object color, shape or position.

Seco Tools LLC offers PCD05- and PCD20-grade PCD-tipped milling inserts for its Turbo 10 cutter bodies. The inserts are suitable for cutting aluminum, titanium, polymers and fiber-reinforced composites. When used with carbide inserts, the PCD-tipped inserts act as wiper inserts in fixed pockets. The two grades come in the company’s X010 insert size with a corner radius of 0.016" (0.4mm) and a wiper length of 0.43" (1.08mm).

Mikron Corp. Monroe provides cutting tools from 0.004" (0.1mm) to 0.25" (6.0mm) in diameter for machining stainless steel, titanium, chrome-cobalt and high-temperature alloys. These include the CrazyDrill Twicenter with through-coolant ducts for centering, the CrazyMill Cool through-coolant milling cutter, the CrazyMill Chamfer deburring tools and the CrazyDrill Inox drill, which is available with or without through-coolant. The tools impart fine surface finishes, making secondary operations unnecessary, according to the company.

Eriez’ air-operated lift-magnet system moves multiple parts or cutouts up and off of burn tables. It also can lift single sheets or plates up to 3" (76.2mm) thick from a stack to load a table. The system improves productivity and safety by eliminating manual handling of multiple parts and the need for operators to climb on burn tables, according to the company. Standard models have 24" (609.6mm), 48" (1,219.2mm) and 120" (3,048mm) designs to accommodate most common plate and sheet sizes.

G.W. Schultz Tool Inc.’s HGW series tools are available with four, five or seven flutes and are for machining high-temperature alloys, tool steel and most stainless steel alloys. Designed for high-efficiency machining, the nACo-coated tools are suitable for full slotting, climb milling and dry cutting with a high feed. According to the company, customers increased tool life 10 to 30 percent while spending 5 to 30 percent less money.

Rani Tool Corp. offers German-made PCD inserts with CB3 chipbreakers from Becker Diamond Tools. The chipbreaker has a semiserrated wave profile on the flanks of the cutting point, which increases the material-removal rate and produces short, controlled chips. The inserts are suitable for machining with flood coolant or minimal-quantity lubrication.

Greenleaf Corp.’s XSYTIN-1 is a phase-toughened ceramic insert grade that resists wear and thermal shock. It is for milling, turning and grooving heat-resistant superalloys, cast iron, nodular iron, ductile iron, steel and stainless steel at extreme feed rates and high cutting speeds, according to the company. It is suitable for interrupted cuts, scale removal, roughing, semifinishing and finishing.

Heimatec Inc.’s line of 1:4 live tool speed multipliers enable tools to reach a maximum speed of 24,000 rpm. They are available for all popular live tool lathes. The speed multipliers are provided as axial or radial drilling and milling heads, with either internal or external coolant. Mounting configurations suit virtually any machine tool turret setup, including VDI and BMT sizes.

FMT beveling tools from Fastenal Co. are for cutting inside and outside bevels, pipe beveling, countersinking and generating radius paint edges. The spark-free, heat-free tools enable users to make head changes in 30 seconds. The electric FMT Bevel Mate is capable of bevel depths up to ½" (12.7mm), and the pneumatic FMT Bevel Mite is capable of bevel depths up to ¼" (6.4mm).

Nachi America Inc. says its Aqua Drill EX Flat series provides one-step drilling. The drill eliminates the need for a center drill or endmill on inclined or curved surfaces. The 180° flat cutting edge creates a minimal exit burr. The tools feature the Aqua EX coating for enhanced heat and wear resistance. New fractional sizes will be available in May.

Sandvik Coromant Co. says the GC4305-grade insert maximizes metal-removal rates, shortens processing times and enhances component quality when turning steel. It is made of a heat-resistant cutting material that is suitable for dry machining, which is ideal for automotive part manufacturers that seek to avoid the stresses tools experience as a result of temperature fluctuations. The insert features the company’s wear-resistant Inveio coating.

SwiftCARB offers a complete line of straight-shank and shell-mill indexable-insert corner rounders. According to the company, the tools increase cutting speeds and feed rates by 25 percent, and the tools’ inserts can be changed quickly, which enhances efficiency. The company stocks more than 70 radii, from 0.010" to 1" and from 1mm to 25mm.

Midwest Industrial Tool Grinding Inc. (MITGI) expanded its standard line to include more than 280 thread mills. The tools are available uncoated or with an AlTiN coating. The line includes single-flute, NPTF full-form straight or helical, NPT full-form straight or helical, UN full-form straight or helical, and metric full-form straight or helical thread mills. Specials can be ordered.