M200 Series Copy Mills

October 13, 2012

WIDIA has announced the M200 copy mill as its latest addition to the WIDIA Victory line of tooling. WIDIA's new M200 series sets the standards for performance and productivity in the die and mold, energy, and aerospace industries and is engineered to outperform in roughing to semi-finishing applications.

The IC12mm double-sided inserts used with this platform are capable of running in multiple types of milling operations and workpiece materials. This series of milling inserts is available in three distinctive geometries that are specifically designed for multiple milling tasks: ML for stainless steel and high-temp alloys;mm for general purpose milling, including steel; and MH for heavy applications like cast iron and high-strength steels. With 12 cutting edges, the M200 series offers a competitive cost per edge.

Available in milling grades WK15PM, WP25PM, WU35PM, WP35CM, the M200 is designed to work effectively at high speeds and is engineered for longer tool life in finishing to heavy roughing operations. Additionally, the anti-rotation feature included in this platform enhances insert stability and ensures safety during operation.

Tool bodies for the M200 series also come in a variety of internally cooled styles, including screw-on, Weldon, cylindrical, and shell mill. Each body style was designed with an easy-to-use anti-rotation feature that provides excellent stability for higher feed rates and cutting forces. Each of the tool bodies has a higher clearance to permit pocketing, profiling, and 5-axis machining applications.

Related Glossary Terms

  • clearance

    clearance

    Space provided behind a tool’s land or relief to prevent rubbing and subsequent premature deterioration of the tool. See land; relief.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling machine ( mill)

    milling machine ( mill)

    Runs endmills and arbor-mounted milling cutters. Features include a head with a spindle that drives the cutters; a column, knee and table that provide motion in the three Cartesian axes; and a base that supports the components and houses the cutting-fluid pump and reservoir. The work is mounted on the table and fed into the rotating cutter or endmill to accomplish the milling steps; vertical milling machines also feed endmills into the work by means of a spindle-mounted quill. Models range from small manual machines to big bed-type and duplex mills. All take one of three basic forms: vertical, horizontal or convertible horizontal/vertical. Vertical machines may be knee-type (the table is mounted on a knee that can be elevated) or bed-type (the table is securely supported and only moves horizontally). In general, horizontal machines are bigger and more powerful, while vertical machines are lighter but more versatile and easier to set up and operate.

  • profiling

    profiling

    Machining vertical edges of workpieces having irregular contours; normally performed with an endmill in a vertical spindle on a milling machine or with a profiler, following a pattern. See mill, milling machine.

Additional Products from WIDIA

Manufacturers, especially job shops, know better than most the pressures of ever-increasing customer demands and the equally demanding requirements to control costs. Multi-purpose tools have been one method many shops use to bridge the gap — excellent in certain materials and "good…

With positive feedback from pre-launch customers, new high-performance WIDIA Victory turning grades reportedly deliver increased productivity with improved surface finishes and longer tool life across steel, stainless steel, cast irons, and specialty alloys.

WIDIA can now offer customers the SAFE-LOCK system by Haimer.

Born from the success of WIDIA's VariMill I and VariMill II end mills, the VariMill II ER end mill offers the performance of its predecessors but with features that enhance stability.

Successful high-feed milling is characterized as using small depths of cut at high federates per tooth, with the result being higher metal-removal rates and increased productivity. As opposed to traditional milling, high-feed milling generates lower radial cutting forces, making it an attractive…

From its advanced VDS point geometry designed to reduce chipping on the cutting edge to its precision shank engineered for low runout, the WIDIA VariDrill is a new multi-application drill engineered to deliver acceptable hole finish and extended tool life across a wide range of materials, including…

In deep-hole drilling applications up to 30XD, new solid-carbide WIDIA-Rubig deep-hole drills reportedly remove between three and four times the metal compared to gun drills, in addition to delivering excellent hole quality and cycle times.

Widia has added tool bodies and inserts to its Victory M1200 series for facemilling steel, stainless steel, high-strength steel, cast iron and nonferrous materials.

Where applications demand precise thread quality and improved threadmaking productivity, Widia offers its new high-performance WIDIA-GTD HSS-E taps.

The WIDIA Victory Top Drill M1 modular drills feature a solid coupling for consistent performance from insert to insert and easy insert change on the machine because of a front-clamping mechanism.