Milling

Moore Nanotechnology Systems (“Nanotech”) has released its next generation NanoCAM4 software package with enhanced capabilities. Nanotech’s latest product release has been years in the making. Comprehensive, yet easy to use, NanoCAM4 (N4) brings a significantly high level of accuracy and programming functionality to the ultraprecision optical market.

To boost the first-stage roughing operation on newly cast aluminum parts for the automotive industry, cutting tool and tooling systems specialist Sandvik Coromant is introducing its M5Q90 tangential milling cutter. Designed to complete "cubing" (first machining of faces after casting) in a single operation without creating burrs, the new tool is fitted with PCD tangential inserts that provide a smooth and stable cutting action to lower power consumption and eliminate vibration. This concept ensures reliable performance, improved tool life, exceptional surface finish, high metal-removal rate and an increased number of parts per insert.

Designed for machining thin-walled aluminum automotive parts without burring, scratching or chipping, the patent-pending M5F90 facemilling cutter is being released by Sandvik Coromant. The two-in-one M5F90 cutter features an design that allows roughing and finishing in a single operation, delivering shorter and more efficient machining strategies.

Walter has expanded its milling program with additions that allow the universal, square system inserts of its versatile M4000 milling line to be used in its F2010 program, which is a milling family that utilizes a replaceable and adjustable cartridge.

HEIDENHAIN’s newest digital readout (DRO) is now available to the market and promises to provide machinists with significant advantages and even more reliable tools to better utilize their manually operated machine tools (with up to four axes) than ever before. Called the ND 7013 model, this new DRO replaces the ever-popular ND 780 and offers an improved user interface and user-friendly touch screen, among other improvements.

Shops that struggle to maximize end-mill tool life when machining tough materials can now achieve 25 to 40 percent longer life with new Jabro-Solid2 JS750 endmills from Seco Tools. Designed specifically for the aerospace sector, the new JS754 and JS755 tools provide cost-effective high performance to tackle that industry’s challenging materials, including ISO M (stainless steel) and S (heat-resistant superalloys and titanium).

In cases where the cutting tool must be moved towards the workpiece, insufficient or not many practical solutions are readily available. This gap is being closed by the SUHNER robot machine tool program. One option is to bring the workpiece towards a standard stationary SUHNER machining unit. Today, SUHNER offers the possibility to adapt and guide the tool by the robot.

An upgraded pipe beveler featuring pneumatic clamping with a new motor and gearing that produces low rpm and high torque to pull a thick chip without cutting fluids has been introduced by Esco Tool.

Walter has expanded its Tiger·tec Gold line of indexable inserts with the addition of the WMP45G grade made specifically to handle the challenges of turbine blade machining. The new WMP45G grade, available as round indexable inserts for the F2334R copy milling cutter, is for facemilling and copy milling of martensitic and austenitic stainless steels.

When it comes to replicating mineral casting beds, RAMPF says it is setting new standards. With new materials and optimized production and processing methods, an evenness of 0.02 millimeters and a straightness of 0.02 millimeters over a replication length of four meters is achieved.