Milling

The FSH combines the latest in substrate and coatings with multiple flutes and the highly effective left-hand helix design to achieve both better performance and longer tool life in today’s hard-to-machine materials. Manufacturers who have previously attempted to use taps in small-hole threading understand that, especially in heat- resistant materials, breakage is a frequent occurrence.

With an installation of footprint of 25.3m2, the machine is the largest in SW’s repertoire. It features a working rage of 3,000 x 1,800 x 875 mm on the X-, Y- and Z-axes respectively. On each of these axes, the HSK 63 spindle is able to reach a rapid traverse of 120 m/min, with a chip to chip time of 4-4.25s (depending on which optional features a customer selects). So not only is the machine capable of machining large structural components made of light metal material such as battery housings and car chassis bodies that are in such high demand in the industry – but it does so at speeds much faster than anything offered by the competition.

To streamline access to Product Manufacturing Information (PMI) and metadata, hyperMILL® 2021.1 offers a new import function that retrieves face quality information and metadata when importing CAD data from neutral or native formats, and attaches data to the imported faces in hyperCAD®-S, making the information available to hyperMILL® and its machining processes. 

Accure·tec adaptors are ideally suited for the Walter Xtra·Tec® XT milling cutter range. This makes the system highly versatile. For example, for components with deep cavities in aircraft construction and aerospace industry in general, as well as the automotive, energy, die/mold, and general metalworking industries. Users can benefit from both the vibration damping and a system with low noise levels. 

The Xtra·tec XT M5012 is highly cost-effective thanks to inserts being offered in a fully ground configuration for maximum precision, or fully sintered configuration for maximum cost efficiency. The bodies are offered in either ScrewFit or shell mount and with two pitches for different applications.

Designed for applications including spotting and drilling, side milling, chamfering, slotting, grooving, and engraving, the new Carmex Multi-Function Milling Tool (MF) delivers economy and versatility, as well as superior cutting performance. Constructed of ultra-fine carbide grade for stability and wear resistance, the Multi-Function Milling Tool features a new generation of PVD coating for higher performance.

The M5137 Xtra·tec® XT boasts reduced process costs thanks to its Tiger·tec® coating and six cutting edges per indexable insert. This translates to simple tool selection and low cutting material costs​, and highly cost-effective operation due to low unit costs.

VolCut combines the benefits of the modularity of the Wohlhaupter MVS connection with Allied Machine and Engineering’s large diameter holemaking solution. This time-saving combination offers increased material removal and excellent chip control at greater depths for large diameter applications - even on underpowered machines. The VolCut insert holder is stocked for quick delivery with bore diameters ranging from 2.559” – 128.149” (65mm – 3255mm). Its unique designincorporates serrations designated to connect seamlessly with Wohlhaupter’s Twin Cutter and AluLine boring systems. 

Extremely sharp cutting edges and low-friction rake surfaces eliminate concerns over built-up- edge. Low friction machining also produces superior surfaces in finishing operations, such as reaming. Surface roughness of Ra 0,1–0,8 μm (0.0025–0.02 μ-in) is achievable – far superior to conventional carbide tooling.

The Turret Milling Machine guarantees rigidity for a lifetime of vibration free accuracy due to the extra fine Meehanite castings. The machine’s long term reliability and precision are the result of high quality components and expertly crafted construction.