Measuring & Inspection Systems

The 70% reduction in measurement time compared to Laser Plus is achieved through the new Analog measurement. The Analog measurement is a continuous edge scan instead of number of digital points along the cutting edge. This process also eliminates variations caused by machine standing idle, errors due to manual wheel corrections and the requirement of skilled operators.  In its place LaserUltra has increased accuracy, productivity, and reduction of scrap.

Unlike traditional bridge CMMs, the AEROS main structure of support pillars and longitudinal guideways remains static, with only the gantry beam assembly moving during measurement. The open design is extremely adaptable, providing full access to the work area during loading and unloading of parts. It is particularly well suited to SMART factories with autonomous guided carts and manually operated wheeled or rail-type material handling systems.

Inspire’s sleek, streamlined interface offers the fastest means to access its new measurement, analysis, and reporting features for greater quality productivity. More software highlights include a new delete noise function to rapidly delete outlier data in point clouds, the addition of measurement triggers, and more data import and export options. The software also introduces the ability to create cross-sections of a point cloud without the need for a CAD model. Inspire’s learning curve is decidedly short for new and existing users with novice to expert skill levels. Hexagon offers a broad range of training materials from online videos and tutorials culminating in nearly four hours of user training resources.

iScan3D, with integral process controller, connects with API’s Radian Six Degrees of Freedom (6DoF) Laser Tracker to accurately monitor scanner position and deliver high accuracy measuring and scanning. iScan3D completely negates user inconveniences associated with Articulating Arm scanners: operator fatigue, arm gymnastics, part access issues, and limited measuring ranges. iScan3D combines tactile and scanning measurements, giving users the freedom to measure wherever and whenever, regardless of part size and feature locations, in a single setup. 

The SU Type has a length of 235mm and rubber bellows. The larger MU Type is 360mm in length and has a reinforced ball joint with a large collar. Both use serrated washers instead of flat washers to reduce slippage and increase stability of the center joint. 

The varioSCAN product line is ideal for applications requiring f-theta lenses, as well as applications for which these costly lenses are unavailable. In the second case, the focusing system provides a plane focusing surface in addition to z-adjustment of the focus. Besides the processing of three-dimensional surfaces, classic fields of application requiring z-axis manipulation include additive manufacturing (3D printing) and laser cutting. In many of these applications, there is a trend towards higher laser powers, the use of ultrashort pulse lasers and the demand for improved image quality and positioning accuracy.

Manufacturing high quality, high performance tools requires the Total Indicator Runout to be perfect or minimal for overall tool life and surface finish. Runout on blanks before grinding can be achieved by either spending a certain amount of time for work holding setup or alternatively, compensating the runout in software. The latest software update of ToolRoom has an option to apply complete tool runout compensation when needed.

FT-QPSI builds upon the QPSI anti-vibration solution that ZYGO introduced in 2014. Both solutions are a nod towards the fact that laser interferometry is transitioning away from carefully controlled lab environments as a growing number of applications demand easy, reliable solutions in environments where it was previously impossible to achieve quality metrology.

The rotary tables use low-cogging frameless and slotless torque motors to enable this excellent geometric performance. Different designs allow use in horizontal, vertical or any orientation. Air bearings guarantee a virtually unlimited service life with no wear, and zero required maintenance. As with all other PI linear air bearings and stages, the rotary tables are clean room compatible and requires no lubrication. For transmissive light applications, the A-688 direct drive rotary table with large aperture is available.

The dual-purpose m&h R-400 probe system is the first tactile probe on the market that includes a built-in display. It provides status data at a glance, enables users to save or load settings, and makes it easy to switch between tactile-sensor and tool-setting functions. Designed for shop-floor flexibility, the system can be used as a radio probe by equipping it with a probe shank or as a radio tool setter by mounting it on a tool-setter base. In addition to offering flexible in-machine measurement functions, the probe can help cut costs by eliminating storage of replacement sensors, as only one device needs to be stored.