Automation Systems

The innovative MG10 comes with built-in grip and sensors for part detection. For applications that involve handling sheet metal --such as machine tending tasks that require robots to lift sheet metal from a stack, place it into a press brake/press bending machine, and remove it when the machine has completed its work-- this functionality ensures smooth, consistent and safe operation. And if the robot loses power or has to make an e-stop while performing a task, these features ensure that there is no risk of dropping the part being handled. 

In addition to speed, the new robots handle an increased number of workpieces/tools, are more compact and consume less energy. They also support the latest WALTER HELITRONIC Tool Studio and Robot Manager software that allows users to load multiple trays with various workpiece diameters for lights out unattended production.

The APC measures just 82.68” by 82.68”/2,100 millimeters (mm) by 2,100 mm. The compact APC gives the MB 650U AMP the ability to complete multiple workpieces without the need for additional automation. The work envelope spans 19.7”/500 mm in diameter and 19.7 “/500 mm in height, with a weight of 425 pounds/192 kilograms, allowing users to handle workpieces of various sizes and weights with ease. The confluence of the APC and the 48-tool automatic tool changer (ATC) reduces setup and changeover times.

BOLD Laser Automation put into development of a cost-effective, modular UR Cobot loader unloader for laser-based microfabrication applications called the LPF-UR5P Series (Laser Precision Fabricator – UR Cobot 5 – Pallet System), including options for laser drilling, trimming, welding, marking, and laser soldering. With a UR Robot part placement of ±0.030 mm (±0.0012”), the system is an excellent process automation choice.  With onboard or remote camera alignment options, an assembly to be processed can be picked up, aligned, and inserted into a processing fixture automatically.

Highlights include a new customizable green sensor type called Green Flex. This versatile cyclic sensor monitoring type now allows for specification of the required state of the sensor at the start and end of the ready window. The sensor can be set to require a specific number of actuations inside the ready window.

Mitsubishi and Absolute jointly designed the plug-and-play cell. It consists of a Mitsubishi industrial robot, a wheeled stainless steel base, a clear polycarbonate cell enclosure featuring a safety door with an interlock switch, and a side table extension. The cell accommodates Mitsubishi 6-axis RV-series robots ranging in load capacity from 7 kg to 20 kg and reach up to 1,388mm. Integrating the robot cell with a CNC machine is a one-step process using a single Ethernet cable, Mitsubishi’s Direct Robot Control function and the Mitsubishi M8 series control. The LoadMate Plus can also interface with other control types via remote I/O connectivity.

The FreeBSD system – and thus also TwinCAT/BSD – supports ARM CPUs up to Intel® Xeon® processors, providing a scalable platform from small embedded controllers to high-performance IPCs. With this scalable new solution, Beckhoff presents a new operating system that combines the advantages of Windows CE – low cost and small footprint – with the numerous features of large Windows operating systems. Therefore, TwinCAT/BSD is also an alternative to Windows 7 or 10 in many applications.