Makino Inc. releases the latest version of its industry-leading SuperSpark sinker EDM technology, SuperSpark IV. Building on the advancements of its predecessors, SuperSpark IV reduces roughing times in deep-rib applications by up to 30 percent.
SuperSpark technology uses a combination of shortened jump cycles and spark-gap adaptive power control to improve process efficiency and productivity. Under standard sinker EDM jump cycles, more than 60 percent of total process time is spent out of the cut. SuperSpark more than doubles the actual cutting time because its shortened jump height requires less time for electrodes to return to the workpiece.
In addition, its spark-gap adaptive power control enables electrodes to discharge sparks during the jump cycle for continuous cutting throughout the EDM process. As the electrode depth increases, the power and spark gap decreases to prevent overburn. Together, these technologies improve total machining times by 20 to 30 percent over standard sinker EDM technologies.
SuperSpark IV builds on these core features for higher efficiency in deep ribs and drafted electrodes. With its adaptive jump functions and automatic calculation, and adjustment of machine power according to depth and draft, SuperSpark IV significantly improves deep-rib machining efficiency over its predecessor.
The original SuperSpark technology, introduced in 2001, enabled manufacturers to significantly reduce overall roughing times. Subsequent versions have built on the technology's core benefits, providing additional improvements to roughing and finishing, particularly with tapered electrodes.
Process that vaporizes conductive materials by controlled application of pulsed electrical current that flows between a workpiece and electrode (tool) in a dielectric fluid. Permits machining shapes to tight accuracies without the internal stresses conventional machining often generates. Useful in diemaking.
Makino announces the F5 Pro6 vertical machining center designed to provide stiffness and rigidity for chatter-free cutting, agility for high-speed/hard-milling and accuracies for tight tolerance blends and matches typical of complex, 3D contoured geometry associated with die/mold and medical Read More
To be competitive in the marketplace manufacturers must continuously identify opportunities to improve efficiency and increase capacity while maintaining the highest level of quality. Makino is introducing a new wire EDM machine – U6 H.E.A.T. Extreme – that delivers these requirements with Read More
With the release of HyperConnect, Makino offers a suite of industrial internet of things (IIoT) applications for electrical discharge machines that enhances user experience and efficiency, and reduces machine downtime. Available on all Makino EDMs equipped with Hyper-i control systems, HyperConnect Read More
Makino offers EDGE-Series machines, the EDGE2 and EDGE3, to the U.S. manufacturing market. Built for general precision machining applications, both EDMs provide accurate and reliable performance for standard die/mold components or contract manufacturing with a space-saving design for shop floors of Read More
Makino offers the next-generation MAG3.EX 5-axis horizontal machining center, a machine platform updated with expanded capabilities for the processing of complex aluminum structural parts for the aerospace industry. With its speed, power and motion control enhancements, the new MAG3.EX provides Read More
The increasing complexity of modern tool, die, mold and medical part designs call for a new level of 5-axis machine performance. The Makino D200Z 5-axis vertical machining center reportedly answers these challenges by combining the quickness of machine movements and accuracies with the latest Read More
Building on its PS-Series product line, Makino announced the next-generation PS65 and PS105 vertical machining centers. Both models feature enhanced design characteristics and next-generation technologies that expand upon the capabilities of their predecessors.
Makino introduces SGI.5, its latest version of Super Geometric Intelligence software for high-feed rate, tight-tolerance machining of complex 3D contoured shapes. Depending upon the specific geometry of the application, SGI.5 can provide 20 to 60 percent faster cycle times while maintaining Read More
Automation is essential in helping manufacturers achieve maximum return on investment from their machine tools. Makino offers the availability of a new design configuration for its MMC2 automated pallet-handling system, which enables full compatibility with the company’s a61nx-5E 5-axis horizontal Read More
To address the need for high-quality hole drilling of turbine engine components, Synova and Makino are joining forces to offer the HybridCell, which combines the power of Synova’s Laser MicroJet (LMJ) with Makino’s leading edge EDM capabilities. It is a fully automated, manufacturing-ready, work Read More