Secomax CW100 Ceramic Insert Grades

September 25, 2020
CW100 Grade Expansion Encompasses Four New Round Insert Formats

For manufacturers seeking solutions to unpredictable tool life and slow rough-machining speeds when working with heat-resistant superalloys (HRSA), Seco Tools has expanded its line of highly productive SecomaxTM CW100 ceramic insert grade. Featuring new geometries for whisker-reinforced ceramic, this line of ceramic solutions offers superior performance for challenging aerospace, oil and gas and power generation applications involving Inconel 718, Hastelloy, Waspaloy, MAR, Nimonic, Rene, Udimet and other HRSAs.

The CW100 grade expansion encompasses four new round insert formats with two geometries, E-01020 and T-01020, and four grooving insert geometries with widths of 3.175 mm (0.125”), 6.35 mm (0.25”) and 7.925 mm (0.312”). An aluminium-oxide-based grade with silicon-carbide whiskers (Al2O3-SiC), the SecomaxTM CW100 grade not only boosts machining speeds in advanced HRSA materials, but it ensures stable and predictable tool life for the lowest possible cost per part thanks to the silicon-carbide whiskers, which use optimized micro geometries for the utmost in ceramic wear resistance and strength.

Related Glossary Terms

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • superalloys

    superalloys

    Tough, difficult-to-machine alloys; includes Hastelloy, Inconel and Monel. Many are nickel-base metals.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.