ATI Stellram based at Ibstock U.K. have introduced a multi-purpose range of ceramic abrasives. Completely UK designed and manufactured the range of CERAMIQ abrasives has been engineered for aggressive metal removal and finishing for applications across the manufacturing sector. In particular, removing weld spatter and cleaning joints, grinding profiles and finishing contoured surfaces on high performance materials such as high nickel alloys, steels, stainless steel and titanium. Being suited to both heavy grinding and finishing operations, CERAMIQ products offer optimal surface finish by avoiding scoring, marking and "blueing" of the workpiece.
At the core of the range is the proven CERAMIQ Flap Disc, designed for efficient grinding and finishing in one operation, a new Quick Change CERAMIQ Minidisc for material removal and blending where accessibility is a problem, CERAMIQ Flexidisc and Mini-Flexidisc; that bring high performance to blending and finishing on concave and convex surfaces and the new CERAMIQ Flap Wheel for efficient stock removal and finishing.
When using better performing products such as CERAMIQ, which are able to remove material quickly, helps to reduce operator fatigue because less time is spent working on components, therefore helping to reduce operator exposure time to harmful vibration. Carpal tunnel syndrome (or white finger) is a health and safety risk for operators of hand held grinding equipment and U.K. legislation is stringent to minimise risks to the operators.
Garryson CERAMIQ are all available in various grits and sizes.
Phenomenon leading to fracture under repeated or fluctuating stresses having a maximum value less than the tensile strength of the material. Fatigue fractures are progressive, beginning as minute cracks that grow under the action of the fluctuating stress.
Machining operation in which material is removed from the workpiece by a powered abrasive wheel, stone, belt, paste, sheet, compound, slurry, etc. Takes various forms: surface grinding (creates flat and/or squared surfaces); cylindrical grinding (for external cylindrical and tapered shapes, fillets, undercuts, etc.); centerless grinding; chamfering; thread and form grinding; tool and cutter grinding; offhand grinding; lapping and polishing (grinding with extremely fine grits to create ultrasmooth surfaces); honing; and disc grinding.
As machine tools become increasingly complex and the need to produce parts in less time grows, CNC lathe owners and managers must look to the latest technologies if they’re to improve shop floor efficiency. Isn’t it ironic then that one of the most productive of these solutions is far from new—in…
It started in 2015, when engineers at a major U.S.-based aircraft manufacturer kicked-off a challenge to determine which cutting tool manufacturer offers the best products for milling forged Ti-6Al-4V titanium. The company invited Kennametal and 10 other global tooling suppliers to the University…
Iron’s everywhere. The turbines in those big windmills popping up all over the place. Engine blocks, transmission cases, and turbocharger housings. The pumps that bring water to our faucets and the hydraulic manifolds that put the “move” into earthmoving machinery. Without iron, none of these would…
DUO-LOCK from Kennametal Inc. is a modular endmill with the performance of solid carbide. It uses a proprietary, double-cone locating surface similar to that of Kennametal’s KM or KM4X tooling design, assuring “not to exceed” radial runout values of 5 μm (.0002 in.) and Z-axis coupling…
Customers have been asking for a new carbide grade to machine titanium 6Al4V at higher cutting speeds compared to increasing feed rates or increasing depth of cuts in that result in increased cutting forces imposed on the workpiece, fixtures and machine spindles. The KCSM40 grade has an advance…
Some good ideas can be made even better. Much better. This was certainly the case when Kennametal engineers took the strength and versatility of their proven KSEM modular drill system and combined it with the ease of use and low feed forces of its smaller companion drill, KenTIP, the company…
As automakers strive for increasingly fuel efficient and environmentally friendly vehicles, they’re turning away from traditional iron favorites such as gray and ductile iron (GCI and DCI) to compacted graphite iron, or CGI. Also known as vermiculate graphite iron, CGI’s mechanical attributes meet…
Anyone who’s replaced a head gasket on an internal combustion engine knows a smooth, flat surface on both cylinder head and block is needed for proper operation. No one understands this better than automakers, who strive for predictable, controlled surface finishes and high production output,…
Kennametal Inc. says the bending moment of KM4X is substantially higher than any tooling interface available on the market, superior even to Kennametal’s own KM design. Kennametal has announced the KM4X tooling family has gained a 63 mm sibling, one aimed at a broader machine tool platform and,…
Kennametal is expanding its Mill 4 family with a new cutting tool, the Mill 4-11. Designed for smaller machining centers, the Mill 4-11 accommodates 40-taper CAT and BT, HSK 50 and similarly-sized spindles. Due to its free-cutting capabilities, it is ideal for successful metal removal in less-than-…
