Beyond HSS-E Taps

October 01, 2011

Kennametal is introducing new high-performance HSS-E-PM (powder metal) Beyond taps for large-diameter tapping. Target applications for the new tools include some of the most essential wind turbine components such as hubs, rings, and gearbox housings.

With a highly wear-resistant powder metal substrate and proprietary top layers and coatings, the new Beyond HSS-E taps provide superior performance in tapping steel components such as gear rings and mainshafts; or for tapping cast-iron components such as hubs, housing, and gear boxes. The taps are available in sizes from M24 to M42.

Designed for both conventional non-rigid and CNC-synchronous tapping machines, precision h6 shanks enable use in either conventional tap holders with square drive or in precision round toolholders. Wind energy component suppliers will want to note an extra-long version is available to reach the longer overhangs common on these large components.

"Unlike other choices on the market, the addition of these large size taps with our KSEM Plus modular drilling program provide a complete solution to drill and finish the hole," says Marcelo Campos, Senior Global Product Manager, Tapping at Kennametal. "Where most other large-size taps are specials, we're providing a broad standard range of differentiated designs and coatings for increased speeds and better tool life across a wide spectrum of applications."

Related Glossary Terms

  • lapping compound( powder)

    lapping compound( powder)

    Light, abrasive material used for finishing a surface.

  • tap

    tap

    Cylindrical tool that cuts internal threads and has flutes to remove chips and carry tapping fluid to the point of cut. Normally used on a drill press or tapping machine but also may be operated manually. See tapping.

  • tapping

    tapping

    Machining operation in which a tap, with teeth on its periphery, cuts internal threads in a predrilled hole having a smaller diameter than the tap diameter. Threads are formed by a combined rotary and axial-relative motion between tap and workpiece. See tap.

Additional Products from Kennametal Inc.

Designed for extended tool life and smooth drilling at high metal removal rates, Drill Fix PRO has outboard inserts that feature a wiper geometry for smoother surface finishes and larger coolant channels for high-volume flow. Other platform advancements include the versatility of the four-time…

The product expansion includes best-in-class features and advanced technology for metal cutting applications. The launch includes eight products that expand on and support existing platforms in delivering superior performance across multiple applications as well as address common machining…

The Blast Ninja reduces air exit velocity while maintaining particle velocity, resulting in a significant reduction in noise production at the source while maintaining blasting production. This proven technology remains Kennametal-manufactured and is now available directly through authorized…

Using the 140-degree solid carbide point design from Kennametal’s GOdrill, the KenTIP FS GTP insert allows for multiple machining applications across a range of materials including steel, stainless steel and cast iron. KenTIP FS GTP also features excellent centering capabilities, even at moderate…

KYHK15B provides excellent edge stability, high chipping resistance, and a PVD gold coating makes wear progression identification very easy. From smooth and varying depths of cut to heavy depths of cut, KYHK15B can be an economic alternative to PcBN inserts.

All Beyond Evolution insert styles feature the Triple-V Seating: Tight grip on the back (1) and top & bottom (2) provides maximum stability, especially when operating multidirectional turning and profiling.

KCK20B and KCKP10 are suitable for wet or dry cuts. These include rotor hubs used in windmills, pump housings, steering knuckles and gear housings for heavy equipment, and automotive components like crankshafts and cylinder heads. While KCK20B delivers higher productivity in roughing and semi-…

Machining three diameters in one operation, the stator bore tool ensures the alignment and concentricity of the machined surfaces whilst reducing the cycle time significantly. The lightweight 3D printed combination tool enables a faster tool change and spin-up even on less powerful machines. The…

The tangential design of the FIX8 insert features a rigid clamping system that pulls the insert securely into the pocket seat, offering superior stability that enables the insert to withstand large cutting forces and vibrations for optimal performance. The insert is also supported by a replaceable…

Drawing on its deep materials science expertise, Kennametal developed KAR85-AM-K to provide corrosion and wear resistant properties analogous to its conventional counterpart grade, CN13S. Combined with Kennametal’s binder jet additive manufacturing capabilities, KAR85-AM-K results in fully…