SUHNER introduces a new and redesigned version of its BEX15 machining unit, capable of a spindle speed increase from 18,000 rpm to 23,000 rpm.
Chip producing machining operations with modern tools today demand progressively higher cutting speeds, specifically for metals with high cutting speed rates or small diameter hole drilling applications. The SUHNER machining unit type BEX15, proven in thousands of installations, now provides new speed options, reliably up to the maximum speed limit. With an increase of 25 percent up to a permissible maximum spindle speed of 23,000 rpm, operations requiring higher spindle speeds can be accomplished more easily, according to the company.
This improvement is the result of a complete redesign of drive and spindle bearing components. A new style timing belt drive multiplies the motor speed up to 13,050-rpm spindle speed. An AC-inverter drive is used to increase the spindle speed up to 23,000 rpm at 87Hz.
The machining unit BEX15 can be applied in axial and radial orientation, directly mounted to a SUHNER slide assembly type UA15-PH or UA15-CNC. In this combination, numerous machining operations such as milling or demanding drilling cycles, including jump or peck feed, can be accomplished very easily.
Four optional toolholder systems (Collet ER25, ISO30, HSK50 and Weldon), standard air purge connections for spindle and belt housing including a number of additional options (for example: coolant through the spindle or automated tool change features), make this machining unit type BEX15 highly adaptable and reportedly an optimal choice for demanding and specific machining requirements.
Related Glossary Terms
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
- cutting speed
Tangential velocity on the surface of the tool or workpiece at the cutting interface. The formula for cutting speed (sfm) is tool diameter 5 0.26 5 spindle speed (rpm). The formula for feed per tooth (fpt) is table feed (ipm)/number of flutes/spindle speed (rpm). The formula for spindle speed (rpm) is cutting speed (sfm) 5 3.82/tool diameter. The formula for table feed (ipm) is feed per tooth (ftp) 5 number of tool flutes 5 spindle speed (rpm).
Rate of change of position of the tool as a whole, relative to the workpiece while cutting.
- gang cutting ( milling)
gang cutting ( milling)
Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.
Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.
Secures a cutting tool during a machining operation. Basic types include block, cartridge, chuck, collet, fixed, modular, quick-change and rotating.