SuperTurnZ

May 05, 2021
All-Directional Turning

SuperTurnZ is an innovative system for multi-directional turning that utilizes the front and back cutting edge of a 4-corner insert in a single tool. It represents a highly productive alternative to conventional turning where 80° & 35° corner inserts are fed in the same direction, and instead utilizes all 4 directions available on conventional 2 axis lathe (+Z, -Z, +X, -X) to maximize material removal.  The double-sided positive SuperTurnZ inserts have the same axial & radial rake angle and capability as standard ISO positive inserts, allowing for low cutting forces, but with double the cutting edges and much higher feed rate capabilities.

Related Glossary Terms

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • lathe

    lathe

    Turning machine capable of sawing, milling, grinding, gear-cutting, drilling, reaming, boring, threading, facing, chamfering, grooving, knurling, spinning, parting, necking, taper-cutting, and cam- and eccentric-cutting, as well as step- and straight-turning. Comes in a variety of forms, ranging from manual to semiautomatic to fully automatic, with major types being engine lathes, turning and contouring lathes, turret lathes and numerical-control lathes. The engine lathe consists of a headstock and spindle, tailstock, bed, carriage (complete with apron) and cross slides. Features include gear- (speed) and feed-selector levers, toolpost, compound rest, lead screw and reversing lead screw, threading dial and rapid-traverse lever. Special lathe types include through-the-spindle, camshaft and crankshaft, brake drum and rotor, spinning and gun-barrel machines. Toolroom and bench lathes are used for precision work; the former for tool-and-die work and similar tasks, the latter for small workpieces (instruments, watches), normally without a power feed. Models are typically designated according to their “swing,” or the largest-diameter workpiece that can be rotated; bed length, or the distance between centers; and horsepower generated. See turning machine.

  • radial rake

    radial rake

    Also known as the tool back rake, the angle between the tooth face and the radial plane through the tool point.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Ingersoll Cutting Tools

High axial rake reduces cutting loads and promotes smooth machining.

In addition to operating on narrow grooving on typical CNC lathes, the new V-shaped TDMV inserts are suitable with a wide range of applications on Swiss automatic lathes, with a concentration on miniature product machining. The V-shaped TDMV insert line is a multi-purpose option and the optimal…

Tangentially mounted inserts allow for smooth uniform chip formation at high feed rates. The patented end-station fully supports the insert for reliable operation and unobstructed chip evacuation. End station inserts are available from .031 to .250 corner radius with zero cutter body modifications.

hi-feed milling performance for machining of miniature components and smaller part features. NanoFeed is a 20° hi-feed indexable insert design that will replace smaller diameter solid carbide end mills in many applications and offer great economy! Inserts have been designed with pressed-in coolant…

The insert pocket is designed with dovetailed seating over a large contact area, which extends cutting edge life, cutter body life cycle, stability, and support under the most aggressive cutting conditions. Inserts are offered in 2 styles: economical pressed complete and a precision ground profile.

CeraSFeed features two unique double-sided indexable insert styles: LNXF09 and TNXN12. LNXF09 offers a 1.5mm depth of cut and 4 cutting edges. TNXN12 offers a 2.5mm depth of cut and 6 cutting edges. Both inserts are offered in grade IN76N, a highly engineered SiAlON ceramic grade having excellent…

Key features include four insert sizes, grades for all materials, three different cutting-edge preparation options, super strong radius high feed insert geometry, fine and coarse pitch cutters. The 4mm, 6mm, 9mm and 11mm inserts offer depth of cut ranges of .5mm, 1mm, 1.5mm and 2mm, respectively.

TwistSFeed reduces costs by improving tool life as well as achieving higher productivity due to multiple flutes along with new IN2205 coating designed for steel and cast iron applications. The clamping mechanism allows for the simple replacement of drill tips as well as accommodating multiple tip…

Ingersoll Cutting Tools offers dovetail with a positive-rake-angular advantage and 6-flute productivity performance.

Ingersoll Cutting Tools says its Hi-FeedMidi high-feed milling cutters with strong, positive rake face angles, four insert indexes, rigid clamping and high tensile screws provide efficient, worry-free, cost-effective machining.

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