Hi-FeedMidi Milling Cutters

July 01, 2014

Ingersoll Cutting Tools says its Hi-FeedMidi high-feed milling cutters with strong, positive rake face angles, four insert indexes, rigid clamping and high tensile screws provide efficient, worry-free, cost-effective machining. The Hi-FeedMidi family is available in high-density end mill, modular head and face mill styles with through coolant.

The new Hi-FeedMidi milling family offers all the advantages of Ingersoll's successful Hi-FeedMini, but with a 0.060" depth of cut capability. This family of cutters is well-suited to work in the die/mold and aerospace industries, as well as general-purpose machining.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • depth of cut

    depth of cut

    Distance between the bottom of the cut and the uncut surface of the workpiece, measured in a direction at right angles to the machined surface of the workpiece.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling machine ( mill)

    milling machine ( mill)

    Runs endmills and arbor-mounted milling cutters. Features include a head with a spindle that drives the cutters; a column, knee and table that provide motion in the three Cartesian axes; and a base that supports the components and houses the cutting-fluid pump and reservoir. The work is mounted on the table and fed into the rotating cutter or endmill to accomplish the milling steps; vertical milling machines also feed endmills into the work by means of a spindle-mounted quill. Models range from small manual machines to big bed-type and duplex mills. All take one of three basic forms: vertical, horizontal or convertible horizontal/vertical. Vertical machines may be knee-type (the table is mounted on a knee that can be elevated) or bed-type (the table is securely supported and only moves horizontally). In general, horizontal machines are bigger and more powerful, while vertical machines are lighter but more versatile and easier to set up and operate.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

Additional Products from Ingersoll Cutting Tools

High axial rake reduces cutting loads and promotes smooth machining.

In addition to operating on narrow grooving on typical CNC lathes, the new V-shaped TDMV inserts are suitable with a wide range of applications on Swiss automatic lathes, with a concentration on miniature product machining. The V-shaped TDMV insert line is a multi-purpose option and the optimal…

Tangentially mounted inserts allow for smooth uniform chip formation at high feed rates. The patented end-station fully supports the insert for reliable operation and unobstructed chip evacuation. End station inserts are available from .031 to .250 corner radius with zero cutter body modifications.

hi-feed milling performance for machining of miniature components and smaller part features. NanoFeed is a 20° hi-feed indexable insert design that will replace smaller diameter solid carbide end mills in many applications and offer great economy! Inserts have been designed with pressed-in coolant…

The insert pocket is designed with dovetailed seating over a large contact area, which extends cutting edge life, cutter body life cycle, stability, and support under the most aggressive cutting conditions. Inserts are offered in 2 styles: economical pressed complete and a precision ground profile.

CeraSFeed features two unique double-sided indexable insert styles: LNXF09 and TNXN12. LNXF09 offers a 1.5mm depth of cut and 4 cutting edges. TNXN12 offers a 2.5mm depth of cut and 6 cutting edges. Both inserts are offered in grade IN76N, a highly engineered SiAlON ceramic grade having excellent…

Key features include four insert sizes, grades for all materials, three different cutting-edge preparation options, super strong radius high feed insert geometry, fine and coarse pitch cutters. The 4mm, 6mm, 9mm and 11mm inserts offer depth of cut ranges of .5mm, 1mm, 1.5mm and 2mm, respectively.

It represents a highly productive alternative to conventional turning where 80° & 35° corner inserts are fed in the same direction, and instead utilizes all 4 directions available on conventional 2 axis lathe (+Z, -Z, +X, -X) to maximize material removal.  The double-sided positive SuperTurnZ…

TwistSFeed reduces costs by improving tool life as well as achieving higher productivity due to multiple flutes along with new IN2205 coating designed for steel and cast iron applications. The clamping mechanism allows for the simple replacement of drill tips as well as accommodating multiple tip…

Ingersoll Cutting Tools offers dovetail with a positive-rake-angular advantage and 6-flute productivity performance.