Heli IQ Mill inserts

February 29, 2016
Iscar inserts suitable for numerous milling applications

Iscar Metals Inc. offers Heli IQ Mill inserts for numerous milling applications across a variety of industrial sectors. The three helical cutting edges reduce cutting forces and power consumption, according to the company. The inserts are now available in cermet for machining medium to hard materials, are peripherally ground for milling stainless steel, and are ground sharp and diamond-polished for cutting aluminum.

Related Glossary Terms

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling machine ( mill)

    milling machine ( mill)

    Runs endmills and arbor-mounted milling cutters. Features include a head with a spindle that drives the cutters; a column, knee and table that provide motion in the three Cartesian axes; and a base that supports the components and houses the cutting-fluid pump and reservoir. The work is mounted on the table and fed into the rotating cutter or endmill to accomplish the milling steps; vertical milling machines also feed endmills into the work by means of a spindle-mounted quill. Models range from small manual machines to big bed-type and duplex mills. All take one of three basic forms: vertical, horizontal or convertible horizontal/vertical. Vertical machines may be knee-type (the table is mounted on a knee that can be elevated) or bed-type (the table is securely supported and only moves horizontally). In general, horizontal machines are bigger and more powerful, while vertical machines are lighter but more versatile and easier to set up and operate.

Additional Products from Iscar USA

High positive cutter pocket inclination. Rigid clamping due to dovetail pocket design secured by clamping screws. Coarse and fine pitch cutter configurations. Coolant holes directed to every insert on the cutters. Precise double-sided square insert. Eight cutting edges – each edge comprises a…

Deep drills with a 3 cutting edged insert (other manufacturers only offer inserts with 1 or 2 cutting edges). Highly accurate peripherally ground insert, provides high hole diameter accuracy of IT10.
The chip splitter produces narrow chips for efficient chip evacuation, enabling high feed…

Two coolant through tools with top and bottom outlets for output pressure of up to 340 bars.
Significantly improves insert tool life. Quick, change fast and easy adapter indexing. User-friendly with a single clamping screw. No set-up time after blade or pocket indexing. Can be used next to…

The CHAM-IQ-DRILL design body is produced from special steel for high durability and a special stopper prevents the drilling head from being extracted upwards from the pocket. Long stoppers provide high resistance to cutting forces, enabling applications under very high cutting conditions. 

The DCN drills feature cylindrical shanks, which enable clamping of the drill in hydraulic toolholders (most recommended) or in spring collets. All drill bodies feature helical coolant holes. Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a…

The double-sided CXMG inserts operate similarly to CCMT positive inserts and can therefore replace standard CCMT inserts. In some applications, they can also replace standard negative CNMG inserts.
Double-sided with a positive flank. Low cutting forces. Designed with a chipformer for general…

These inserts have 4 types of cutting geometries for machining different materials under diverse cutting conditions: T - Steel, ferritic and martensitic stainless steel, cast iron and hardened steel. HP - Austenitic stainless steel and high temperature alloys. RM-T - Interrupted cut for machining…

The Pentacut HP Jet line from Iscar Metals Inc. combines the cost-effective Pentacut—which can be used in multifunction applications, including grooving, parting, recessing and chamfering—with innovative high-pressure coolant technology.

Iscar Metals Inc.’s Heli Tang T490 milling cutter for roughing accepts inserts with serrated, chip-splitting grooves. These grooves can improve performance when the machine power is limited or when evacuating chips from narrow slots or deep cavities, according to the company.

The increased popularity of Swiss-style machine tools and the need for fast tool indexing with high repeatability and precision has inspired Iscar Metals to develop small-diameter cutting tools with precision indexing. The new PiccoAce system allows easy quick and easy clamping with modularity…