BallRoughNose Ballnose Endmills

Contact Details

Tungaloy America Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392

42.144245, -88.002711

May 02, 2019
BallRoughNose Ballnose Endmills

BallRoughNose is the latest development in Tungaloy’s indexable milling technology for efficient and reliable rough profiling of curved surfaces.

This new line of indexable ball nose endmills is designed to provide maximum tool reliability during roughing and semifinishing processes. Its dovetail insert clamping design prevents the insert from being lifted by cutting forces during demanding operations; while unwanted insert rotation during machining is restrained by the unique locking design provided in the insert seat, assuring the indexing accuracy. These features boost BallRoughNose’s insert reliability during 3D profiling or plunging processes, while the insert’s helical cutting edge helps mitigate heavy cutting forces, promoting light cutting action.

The insert’s unique hybrid design allows one side of the insert to be used for center cutting and the other side for the peripheral. This eliminates the need to purchase two different types of inserts, reducing tool investment and inventory costs and simplifying management. The insert seat interface is designed to ensure the insert only fits a matching orientation. The tool bodies are all equipped with through-coolant channels for effective chip evacuation, preventing chips from being re-cut during complex profiling of die and mold parts. The tool shanks are available for working diameters of ø16 mm (0.625"), ø20 mm (0.75"), and ø25 mm (1") in an array of shank designs including cylindrical shanks with standard length or with long-necks and modular styles.

Product at a Glance:

Maximum insert reliability thanks to anti-lift and anti-rotation design of the insert seat interface

Helical cutting edge reduces impact and cutting force at the entry of the cut

Hybrid insert design allows the same insert to be used for either center cutting or periphery, reducing tool investment and management costs

Related Glossary Terms

  • cutting force

    cutting force

    Engagement of a tool’s cutting edge with a workpiece generates a cutting force. Such a cutting force combines tangential, feed and radial forces, which can be measured by a dynamometer. Of the three cutting force components, tangential force is the greatest. Tangential force generates torque and accounts for more than 95 percent of the machining power. See dynamometer.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • profiling

    profiling

    Machining vertical edges of workpieces having irregular contours; normally performed with an endmill in a vertical spindle on a milling machine or with a profiler, following a pattern. See mill, milling machine.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

Additional Products from Tungaloy America Inc.

Providing exceptional reliability and increased tool life in steel, the new AH3225 insert grade consists of a unique nano-multilayer coating featuring three distinctive characteristics for improved resistance to built-up edge, wear, and delamination, combined with a dedicated tough carbide Read More
TCB now offers AH6225 grade inserts. This latest physical vapor deposition (PVD) coated grade features a high-hardness titanium-rich PVD coating, combined with a tough dedicated carbide substrate. Extremely reliable and versatile insert grade, AH6225 allows TCB to efficiently cut bores in all Read More
DrillForceMeister incorporates a unique head-shank coupling interface that provides exceptional reliability when drilling relatively large diameter holes from 20 millimeters to 41 millimeters. When clamped, the drill head interlocks with the shank at larger contact areas, promoting high hole Read More
The CBN-tipped mini boring bars feature BX310 uncoated CBN grade that increases the grade’s wear resistance when used at low to medium cutting speeds, making it perfect for machining small bores from as small as 2.8 millimeter (.110 inch) diameter of hardened steel parts.
The QC16 line offers toolholders with 16x16 mm square shanks and the matching modular cutting heads. The new line features an enhanced coupling that is capable of sustaining high cutting edge repeatability and tool rigidity when used for applications generating greater cutting loads that Read More
DoMultiRec multifunctional milling cutter with center cutting capability enables a single tool to perform multiple milling operations, including shouldering, pocketing, and drilling. The DoMultiRec inserts to ensure strong and sharp cutting edges during various milling and drilling operations.
A PVD-coated cemented carbide grade, AH8015 features an extremely hard high-aluminum content multilayer coating that is combined with a tough dedicated carbide substrate. The grade provides the insert with a well-balanced wear and chipping resistance.
Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.
AddInternalCut inserts are available in two sizes: TCIG10 insert is for internal grooving of minimum bore diameter of 10.5 millimeters (.413 inches) and up. TCIG12 allows a maximum groove depth (CDX) of 3.0 millimeters (.118 inches).
SolidMeister barrel endmills are efficient tools for complex 3D surfacing operations used in mold making, orthopedic implant work, and the machining of gas turbine blades and other freeform surfaces in the aerospace and energy industries. The endmills incorporate a cutting edge that is actually the Read More