Tungaloy has introduced eight new barrel-shaped solid carbide endmills to its SolidMeister series.
The SolidMeister series offers a complete range of high-performance solid carbide square shoulder endmills, ball nose endmills, and high feed cutters to provide solutions for a broad range of applications, for rough to finish machining in any type of material, with high productivity and extended tool life.
New SolidMeister barrel endmills are efficient tools for complex 3D surfacing operations used in mold making, orthopedic implant work, and the machining of gas turbine blades and other freeform surfaces in the aerospace and energy industries. The endmills incorporate a cutting edge that is actually the segment of a large-diameter arc. Since the shape of the cutting edge resembles a barrel profile, the tool became known as barrel endmills, or in shop talk, simply as barrels. The large arc segment can significantly increase the stepover distances without degradation of the surface finish parameters, which means that the number of passes and, subsequently, machining time can be noticeably reduced.
The barrel endmills come in three different cutting edge profiles and features: the Long edge version features a large-radius cutting edge of 80 or 90 millimeters (3.150 or 3.543 inches) and is suited for semi-rough to semi-finish machining; the Short edge version incorporates an even larger cutting edge radius of 250 millimeters (9.843 inches) lending itself to machining high precision straight-walled pockets and curved surfaces; and the Lens-shaped version has a barrel-shape cutting edge on its end surface that is useful for machining details perpendicular to the spindle, such as the narrow channels of a tire mold surface.
The barrel endmills are available in AH710, an extremely wear-resistant PVD-coated grade that provide the tools with extended tool life and predictability in most material groups.
DrillForceMeister incorporates a unique head-shank coupling interface that provides exceptional reliability when drilling relatively large diameter holes from 20 millimeters to 41 millimeters. When clamped, the drill head interlocks with the shank at larger contact areas, promoting high hole Read More
Providing exceptional reliability and increased tool life in steel, the new AH3225 insert grade consists of a unique nano-multilayer coating featuring three distinctive characteristics for improved resistance to built-up edge, wear, and delamination, combined with a dedicated tough carbide Read More
TCB now offers AH6225 grade inserts. This latest physical vapor deposition (PVD) coated grade features a high-hardness titanium-rich PVD coating, combined with a tough dedicated carbide substrate. Extremely reliable and versatile insert grade, AH6225 allows TCB to efficiently cut bores in all Read More
The CBN-tipped mini boring bars feature BX310 uncoated CBN grade that increases the grade’s wear resistance when used at low to medium cutting speeds, making it perfect for machining small bores from as small as 2.8 millimeter (.110 inch) diameter of hardened steel parts.
The QC16 line offers toolholders with 16x16 mm square shanks and the matching modular cutting heads. The new line features an enhanced coupling that is capable of sustaining high cutting edge repeatability and tool rigidity when used for applications generating greater cutting loads that Read More
DoMultiRec multifunctional milling cutter with center cutting capability enables a single tool to perform multiple milling operations, including shouldering, pocketing, and drilling. The DoMultiRec inserts to ensure strong and sharp cutting edges during various milling and drilling operations.
A PVD-coated cemented carbide grade, AH8015 features an extremely hard high-aluminum content multilayer coating that is combined with a tough dedicated carbide substrate. The grade provides the insert with a well-balanced wear and chipping resistance.
Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.
AddInternalCut inserts are available in two sizes: TCIG10 insert is for internal grooving of minimum bore diameter of 10.5 millimeters (.413 inches) and up. TCIG12 allows a maximum groove depth (CDX) of 3.0 millimeters (.118 inches).
SDM chipbreaker features unique T-land with variable widths and optimized rake angle that provide the insert with resistance against notch wear. Difficult metals like HRSAs are prone to cause notch wear on the insert cutting edge that can severely deteriorate insert tool life. A combination of SDM Read More
