Multitasking by Mazak

Published
May 29, 2019 - 02:00pm

Integrex I-150Multi-tasking machines for big parts, small parts and everything in between were on display at the Discover More with Mazak Midwest 2019 event.

The May 9 event featured a variety of multi-axis machines. Kevin Bates, general manager - Midwest Region at Mazak Corp., provided Cutting Tool Engineering with a tour of some of the high-productivity technology on display at Mazak's Midwest Technology Center, Schaumburg, IL.

Bates said that the company has a  "multi-tasking solution for every application" whether that is producing small parts with unit cycle times of less than a minute or large, complex components that require a full week of machining.For smaller parts, Bates pointed out the Integrex I-150 that he said was very popular especially with medical device manufacturers looking to produce small parts.

"We are continuously trying to push the envelope when talking about multi-tasking. We try to do more operations than just live tooling or moving the Y axis," Bates said.

The wide variety of multi-axis machines on display included the Variasxis i-600, which is a simultaneous 5-axis vertical machining center, that performs multiple and complex curved surface machining on small and medium-sized workpieces in single setups. The machine falls within Mazak's Done In One concept by incorporating all processes from raw material input through final machining in just one machine. As such, the machine reduces production lead times, improves machining accuracy and lowers operating expenses.  It was displayed with a MPP (Multi Pallet Pool), which is a compact, expandable pallet stock system.

Another vertical machine on display was the VTC-300C, a machining center with a 40-taper spindle, full traveling column design, and fixed table for machining long and heavy workpieces. What makes this product unique, Bates said, was that it has a table center partition that allows the machine work envelope to be transformed into two separate work areas. "It allows the machine to be cycling a part in one work area, while a second part is set up in the other."

For smaller parts, Bates pointed out the Integrex I-150 that he said was very popular especially with medical device manufacturers looking to produce smaVTC-300Cll parts. This machine, which has been in the company's stable or products for a few years, features up to 20,000 RPM in the milling spindle, and a unique, programmable, workpiece handling device that allows milling operations to the back face. This machine configuration works to minimize fixtures, tools, handling and non-cut time. It almost turns into a machining center, Bates said.

The technology on display incorporated the company's Smooth Technology system that spans the entire part production landscape from programming and metal removal to automation and data collection. Modules that are apart of the MTConnect ready technology deals with tool management and tool data converter. These solutions provide tool data management and tool life utilization to ensure preventive maintenance. Another module is the Spindle Analytic that monitors the spindle's drive and vibration levels in real-time.

Related Glossary Terms

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • machining center

    machining center

    CNC machine tool capable of drilling, reaming, tapping, milling and boring. Normally comes with an automatic toolchanger. See automatic toolchanger.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • work envelope

    work envelope

    Cube, sphere, cylinder or other physical space within which the cutting tool is capable of reaching.

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