To bring all kinds of useful information right to a machine and facilitate a company’s implementation of Industry 4.0 processing tools, INDEX Corp. has begun supplying its machine tools with a new operating system.
Called Xpanel, the OS integrates a machine into a corporate network, allowing machine operators to receive information from other parts of an enterprise. Operators can access drawings, setup sheets, user manuals, quality requirements, and circuit and hydraulic diagrams on a machine’s control panel.
The Industry 4.0-ready Xpanel control from INDEX allows machine
operators to access information related to production, setup,
programming, maintenance and diagnostics. Image courtesy INDEX.
Xpanel incorporates an 18.5"-wide touch screen monitor. On the right side of the screen is a vertical control strip that includes a keyboard, number pad, cursor keys and a button that activates the Xpanel’s Industry 4.0 mode. This button changes the control screen into a display that lets users access information related to areas such as production, setup, programming, maintenance and diagnostics. Users can toggle between the normal control view and this display, which the company calls a “second page.”
With an additional industrial PC installed in the control cabinet, the second page can also be used to run 3D simulations that are coupled with the machine in real time during cutting operations. Xpanel lets users tap “virtual machine” software developed by INDEX that can simulate part programs on the machine. If a virtual collision is detected, for example, a machine stop can be triggered to prevent a corresponding real-life collision.
Xpanel also offers machine-programming assistance and allows the creation of complex programs via CAM software.
In addition, users can add notes to a particular machining job so information can be passed on to operators on the next shift or to those who resume production of the same part at a future time.
The notes ensure that “all the tricks and hints” related to the successful machining of a specific part won’t be lost, said Stefan Grossman, head of controls technology at INDEX.
For more information about INDEX Corp., Noblesville, Ind., visit www.indextraub.com or call (317) 770-6300.
Related Glossary Terms
- computer-aided manufacturing ( CAM)
computer-aided manufacturing ( CAM)
Use of computers to control machining and manufacturing processes.
- tap
tap
Cylindrical tool that cuts internal threads and has flutes to remove chips and carry tapping fluid to the point of cut. Normally used on a drill press or tapping machine but also may be operated manually. See tapping.
Author
William Leventon is a contributing editor to Cutting Tool Engineering magazine. Contact him by phone at 609-920-3335 or via email at wleventon@gmail.com.
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