Videos

Episode 60 of the Grinding Doc Video Series involves a shop that was cylindrical grinding a 50mm diameter part that proved to be out of spec despite in-process gauging that showed otherwise. About the Grinding Doc Video Series: Thanks to his work as an independent grinding consultant and the author of the "Ask the Grinding Doc" column in Cutting Tool Engineering magazine, Dr. Jeffrey Badger routinely receives questions about grinding from shops all over the world. Through the magazine column and this video series, he provides shops with the insight and guidance they seek.

Posted as a supplement to "Variations on a theme," a feature article published in the June 2015 issue of Cutting Tool Engineering, this video shows Millstar’s indexable-insert milling tools machining aluminum. Tried-and-true aluminum alloys continue to do the job for multiple applications, and toolmakers have enhanced their offerings to more effectively machine a metal that’s generally considered easy to cut. One such offering is a new line of indexable-insert cutters for milling aluminum from Millstar, Orion Township, Mich. Vice President Ron Field said one industry the cutting tools are targeting is moldmaking, which has seen an increase in the production of 6061 and 7075 aluminum plastic-injection molds. An aluminum mold won’t last as long as a steel one, but it’s easier and cheaper to machine and offers better heat conductivity for water lines, so the molded parts cool quickly and cycle times can be reduced.

The University of Louisville and UL (Underwriters Laboratories), a global safety science organization, in May announced plans for a 3D printing training facility—named the UL Additive Manufacturing Competency Center—that is set to open this fall adjacent to the university campus.

3D printing, once only in the realm of science fiction, is gaining popularity. In this military video, Staff Sergeant Scott Johnson talks about how Air Force Research Laboratory scientists at Wright-Patterson AFB are using additive manufacturing to provide the military with better equipment.

The U.S. Department of Energy (DOE) produced this video report to highlight some of the backstory behind building a 3D printed electric car in full view of everyone who attended IMTS 2014 in Chicago. The video notes that the collaboration among Local Motors, Cincinnati Inc., the Oak Ridge National Laboratory and DOE's Advanced Manufacturing Office helped spur the advancement of 3D printing technology.

In the 59th episode of our Grinding Doc Video Series, Dr. Jeffrey Badger examines the new Cubitron II grit. The research cited in this episode is described in detail in the April 2014 edition of the Welding Journal. About the Grinding Doc Video Series: Thanks to his work as an independent grinding consultant and the author of the "Ask the Grinding Doc" column in Cutting Tool Engineering magazine, Dr. Jeffrey Badger routinely receives questions about grinding from shops all over the world. Through the magazine column and this video series, he provides shops with the insight and guidance they seek.

Automaker BMW challenged the Kennametal Inc. to develop a tool that accentuates the advantages of reaming and line boring while virtually eliminating the disadvantages. Kennametal accepted the task and developed its asymmetric line boring bar, which has two guide pads positioned so they only contact the last journal. This enables the boring bar to be quickly fed in and out of the multijournal bore without touching the workpiece. This geometry allows the bar to be fed through the raw, or unfinished, bores on an eccentric path.

A Datron high-speed CNC milling machine creates a microfluidic support plate, made of highly transparent acrylic glass, that includes microchannels.

Dr. Jeffrey Badger helps a shop that's having frequent issues with wheel loading when grinding hardened steel and stainless steel. About the Grinding Doc Video Series: Thanks to his work as an independent grinding consultant and the author of the "Ask the Grinding Doc" column in Cutting Tool Engineering magazine, Dr. Jeffrey Badger routinely receives questions about grinding from shops all over the world. Through the magazine column and this video series, he provides shops with the insight and guidance they seek.

How close do you need to get the coolant nozzle to the grinding wheel? Dr. Jeffrey Badger offers some direction. About the Grinding Doc Video Series: Thanks to his work as an independent grinding consultant and the author of the "Ask the Grinding Doc" column in Cutting Tool Engineering magazine, Dr. Jeffrey Badger routinely receives questions about grinding from shops all over the world. Through the magazine column and this video series, he provides shops with the insight and guidance they seek.

For one shop, increasing wheel speed when cup-wheel grinding usually reduces wheel wear, but sometimes it increases wear. The shop sought the advice of Dr. Jeffrey Badger in the 56th episode of our Grinding Doc Video Series. About the Grinding Doc Video Series: Thanks to his work as an independent grinding consultant and the author of the "Ask the Grinding Doc" column in Cutting Tool Engineering magazine, Dr. Jeffrey Badger routinely receives questions about grinding from shops all over the world. Through the magazine column and this video series, he provides shops with the insight and guidance they seek.

A Diversified Machine Systems 5-Axis Enclosed Large Format Overhead Gantry CNC Router with continuous C-Axis rotation demonstrates its ability to cut out a composite component. Diversified Machine Systems arranged the test cut to demonstrate the machine’s accuracy and efficiency for a customer who recently visited the company’s headquarters in Colorado Springs, Colo.

Cutting Tool Engineering magazine hosted a Webinar Dec. 10, 2014, featuring Mike MacArthur, vice president of engineering at the RobbJack Corp. Following the main presentation, titled "Technologies & Strategies for Composite Drilling, Routing and Trimming," CTE Publisher Don Nelson held a brief Q&A session with questions submitted by the audience.

Iscar Metals Inc. has introduced IQcloud, new software designed to streamline the front-end of cutting tool purchases by helping programmers condense the time it takes to get the cutting tool assembly into manufacturing technologies that they are using, whether that's CAD/CAM verification or tool management.

Beamer Laser Marking Systems debuts a new 24" indexable turntable at its booth during IMTS 2014. Beamer, which suffered a fire in January, expects to move into its new 6,500 sq. ft. facility in October. The new facility will be dedicated to producing laser marking systems.

Garr Tool Co., a toolmaker in Alma, Mich., has purchased six laser-marking machines from Beamer Laser Marking Systems since 2008. Four of the machines are automated, except for an operator setting up the format. The other two are manual systems for small-quantity production runs and blueprint specials. Garr Tool, which laser marks more than 2 million solid-carbide endmills a year, uses fiber diode-pump laser marking machines from Beamer.

Simultaneous machining on two to four spindles enhances efficiency and lowers the cost per part for high-volume production. In this CTE video supplement to "When more is better," featured in the October 2015 Cutting Tool Engineering magazine, Chiron demonstrates why it’s critical is to properly capacitize a multispindle machine.

Jack Burley, vice president of sales & engineering at BIG Kaiser Precision Tooling Inc., presented an overview of technology designed to tackle deep hole boring challenges during IMTS 2014.

Cutting Tool Engineering Publisher Don Nelson visited the Makino booth during IMTS 2014 in September to learn more about the company's a81nx and a61nx-5E HMCs.

Modern Industries demonstrates mPower SpeedLoc workholding system at IMTS 2014.