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Big Data! The Sensor Revolution! IoT! Industry 4.0! These terms are flying about with promise of improvements in capacity and efficiency, ushering in the “Third Industrial Revolution!” There is always hype when talking about what new technologies can deliver, but I see real and significant potential advances and will come to those who have the boldness, vision, and technical talent to effectively and efficiently develop these new technologies.

To achieve the quality and productivity requirements for most precision grinding operations, it is necessary that the grinding wheel is trued and dressed prior to grinding and periodically during the grinding operation. The truing process is initially carried out to correct for any wheel runout, create the required profile on the wheel, and condition the grinding wheel face.

To build cars, appliances and airplanes, it takes tools made in Idaho. At Micro 100 Tool Corp., a cutting-edge operation helps create cutting tools. "We make carbide cutting tools that are used in all machining and manufacturing operations around the world," said Dale Newberry, president of Micro 100 Tool.

ZOLLER Inc. inaugurated its new North American Headquarters on May 18, 2018, in the presense of the Zoller family, esteemed architect David Gebhardt, and Paul Krutko, president and CEO of Ann Arbor SPARK. The entire North American employee base and their families and friends also attended the gala celebration event. The new facility encompasses more than 44,000 sq. ft. and houses the U.S. corporate offices including sales, service and administration. In addition, the facility features an 8,800 sq. ft. Industry 4.0 Tech Center.

While manufacturers around the world have reached new heights in technology adoption and equipment innovation, there are still many pain points that hinder optimization, efficiency and even safety on the plant floor. Sensai, an augmented productivity platform for manufacturing operations, unveiled a list of the top five plant floor risks that reduce efficiency, drain productivity and negatively impact business results if left unattended.

Myths and debates swirl around the questions of using robots to automate CNC operations. From “Should we automate?” and “Can we automate?” to “How should we automate?” Are they true or not? Let’s look at a few of the most-discussed topics regarding robotic CNC automation.

On April 10, 2018, CNC Software Inc. hosted local Girl Scout troop #65023 for a tour of its corporate offices. Area Girl Scouts in 5th and 6th grades were able to see where Mastercam CAD/CAM software is developed and learn how it is used by thousands of companies worldwide to manufacture products they see and use every day.

State sales tax bases are both too narrow and too broad.

U.S. factory output rose in April, although new estimates of manufacturing and overall industrial production showed less growth in prior months than initially believed, casting a shadow over the economic outlook.

Avantech recently added two new, large bridge-style CNC machines, significantly enhancing its capability to provide large-scale tooling for customers.

March U.S. cutting tool consumption totaled $207.08 million, according to the United States Cutting Tool Institute, Cleveland, and The Association for Manufacturing Technology, McLean, Va. This total, as reported by companies participating in the Cutting Tool Market Report collaboration, was up 8.8 percent from February’s $190.32 million and up 3.5 percent when compared with the $200.05 million reported for March 2017. With a year-to-date total of $581.02 million, 2018 is up 6 percent when compared with 2017.

TechDay is a dual-location event June 7 by Datron Dynamics Inc. at technology centers on the East and West coasts to demonstrate new CNC control software. Although free and open to the public, registration is required.

The Institute for Supply Management reported that the April Purchasing Managers' Index registered 57.3 percent, a decrease of 2 percentage points from the March reading of 59.3 percent.

Mahr Inc. has partnered with the University of Rhode Island’s (URI) engineering department to offer students the opportunity to work on real-world engineering and manufacturing problems. As part of the URI capstone project, students in their senior year are selected to take part in a year-long capstone project focused on automation of submicron precision finishing of ring gages.

To celebrate Mikron Tool SA's 20th anniversary, a dozen employees will cycle from the Rottweil branch in Germany to the parent company in Agno, Switzerland, over four days. The participants are using the trip to support the Greenhope Foundation, which benefits children with cancer.

Manufacturing, which shed nearly a third of its workforce between 2000 and 2010, is rebounding as a solid path to the middle class. The industry has taken a more tech-intensive twist, making skills like practice in 3D design critical for future employment. Schools are taking notice.

Peter E. Nuskey, a Southampton, Pa.-based mechanical consultant and custom machining provider, said he had to cut 0.115"-wide clevis slots in the end of 1/4"-dia. 304 stainless steel rods. However, no commercial cutters are available for that slot width, according to Nuskey.

Google and relayr, a leading provider of industrial internet of things (IIoT) solutions, have together helped Aluvation, an aluminum heat-treatment company, disrupt the way automotive companies traditionally process aluminum components for vehicles.

Peter E. Nuskey, a mechanical consultant and custom machining veteran, wrote that he received a request for a 8.312"-dia. hole saw saw to cut holes in 1/4"-thick, multiple-wall polycarbonate. Saws this size are not commercially available.

Additive manufacturing seems to monopolize the spotlight when it comes to part production these days. Manufacturers flock to industry trade shows to see how this novel technology has advanced and learn about how it might transform and benefit their operations.