Articles & Columns

The author explains how high-pressure, high-volume coolant can provide better control of chips and temperature during drilling operations. He also describes the tools, equipment and shop procedures that can ensure top performance from a high-pressure coolant system.

Next-generation CMM software offers users a simple interface, the ability to program the machine directly from CAD data files and the opportunity to write programs off-line. This article describes the latest advancements in CMM software and shows how older machines can be retrofitted to take advantage of the software's features.

Using his students as researchers, an industrial-arts teacher sets up an experiment to test claims being made for tool resharpening using cubic boron nitride wheels. The experiment taught the students how to keep a log of tool conditions, use and sharpenings as they gathered data for their study.

An exclusive survey finds shops struggling to locate and hire skilled labor. This report of the survey's findings also reveals the most popular techniques to ease staffing woes.

A new cryogenic tool treatment subjects tools to minus-320-degree temperatures by immersing them in a bath of liquid nitrogen. This article details the procedure and offers test results from the laboratory and the field that show how the treatment can extend tool life.

This article reviews the fixturing innovations users are beginning to see on the market. Some of the discussion focuses on the design criteria that has emerged out of an ongoing NIST-funded study.

Taper pipe threading is unlike any other threading operation, and it may be one of the most difficult operations a machinist can be asked to perform. This article reviews the various types of taper threads and the tools and techniques needed to produce them.

Superabrasive bore finishing can achieve results in one pass that rival the finishes produced in several passes by other bore sizing operations. This article recounts how a number of shops have used superabrasive tools to finish bores with a higher degree of quality and a lower overall cost per piece.

A manual milling machine can be retrofitted with a CNC system for about one-fourth the cost of a brand new CNC machine. This article discusses the pros and cons of retrofitting and provides guidance to determine when retrofitting is the most appropriate solution.

This article charts the gradual move by CNC manufacturers from proprietary hardware-based machine controllers to open, software-based systems. The article also reviews recently developed controllers that represent steps in the direction of totally open controls.

Researchers using computer simulation and refined probing techniques attempted to mill a pocket as accurately as possible. This report tells how the researchers used their high-tech tools and how close to perfection they came.

Some North American end users have been disappointed in the performance of their HSK toolholders. This article discusses why and looks at ways the toolholder design developed in Europe for high-speed milling may need to be adapted for machining practices in the United States.

Machining ceramics is considered a difficult and costly operation. With the growing use of ceramics, shops are anxious to find cost-effective ways to work with the materials. This article discusses attempts by researchers to achieve maximum metal-removal rates without damaging the workpiece.

Representatives of management, labor and the government are working together to arrive at a workable regulation to reduce shop-floor exposure to metalworking fluid mist. This article reviews the debate and looks at ways shops can reduce their own workers' exposure.

This article reports the results of a survey of shop owners. The survey found the executives worried about finding and retaining help and customers and keeping up with technology. It’s not all gloom and doom, however. The survey also found respondents upbeat about their business and the economy in general.

This article discusses the reasons students are not choosing to become machinists, and it reviews some of the measures being taken to recruit and train workers for tomorrow’s shops. The programs reviewed are designed to encourage an interest in manufacturing, teach shop basics and ensure the quality of those entering the workforce.

Tramp oils, which are machine lubricants and hydraulic fluids that find their way into the coolant, can seriously hinder the coolant's performance. This article discusses the properties and components of machine maintenance fluids that can ensure their easy separation and removal from the coolant.

This report of a Cutting Tool Engineering survey charts the shift in the way shops are purchasing tools. As the survey’s findings indicate, an increasing number of tools are being bought directly from manufacturers and many shops are narrowing down the number of tool suppliers they do business with.

Tap and tapholder manufacturers have introduced technology to speed up the inherently slow tapping process. This article reviews a number of innovations, including tension/compression holders for rigid tapping, self-reversing tapping heads and quick-change tapholders.

This article provides a review of the research and technology trends that will shape metalcutting in the years to come. Innovations in workpiece materials, coatings, machine tool design and nontraditional machining are explored.