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From Cutting Tool Engineering

Smart sensor manages fluid: Digitalization & Industry 4.0

Fluid management system sensor can help increase the life of coolant and reduce the number of rejected parts

January 15, 2021By Ken Schnepf

The Unifying Smart Sensor for autonomous fluid management systems uses proprietary technology for real-time monitoring of the heat removal capability of coolant, acidity levels, the amount of coolant and its temperature.

“Instead of aggregating different technologies of single-function sensors that also require compensation and calibration, the Unifying Sensor uses a single technology to monitor most of the functions of fluid quality and quantity without needing calibration or compensation,” said Josef Maatuk, a consultant at Max Em Engineering in Los Angeles.

The Wave technology probe consists of a thin organic layer with etched traces of a thermocouple for measuring the temperature of liquids. The junction of dissimilar metals produces electrical potential related to temperature.

Maatuk, who developed the sensor, likens it to a self-driving car because it can monitor and control fluid quality and quantity and tell a user, for example, when more water or acid neutralizer is needed for a process.

Smart sensor manages fluid
The Unifying Smart Sensor is shown. Image courtesy of Max Em Engineering

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