Cutting multiple-start threads: People & Companies

Multiple-start, or multiple-groove, threads are used for getting a high lead per revolution with a shallow thread depth. The following is an example of cutting them on a manual lathe.

Suppose you have a 0.25 ipr lead, but are cutting a small-diameter cylinder or a thin-walled tube. The usual double depth, a term that describes the thread’s diameter vs. its radial depth, for a 0.25 “-lead, 60° thread is 0.324 “. If you wanted to cut this on a 0.375 “-dia. shaft, you’d be pretty much out of luck. Enter the multiple-start thread.

Courtesy of All images: T. Lipton

Be sure to confirm the gearbox settings when cutting a multiple-start thread.

As the name implies, there are more starts, or grooves, than the usual single-start thread. These threads can be identified by looking at the end of the thread and counting the number of entry starts. There is no practical limit to the number of starts you could do. The limitations typically are with the machinery used to produce them. For instance, most engine lathes will not cut threads coarser than 2 tpi.

For my example, the process is the same as cutting the usual 60° threads, with a few exceptions.

For multiple-start threads, you must index or adjust the starting position for each separate start. This can be done several ways. One is to radially index the part precisely the number of desired starts. So if you have a three-start thread, you would index each start 120°. Or, if you wanted a four-start thread, you would index the part 90°. It’s important to note that the axial, or Z-axis, position cannot change when you use the part-index method. This limits you to threading the part between centers to maintain the same Z position.

The part-index method is easier than the radial-index method but only if your lathe has a compound rest attachment that will swing 90° to be aligned with the lathe bed.

The first step is to prepare your threading blank. In the example, the diameter is arbitrary. You will cut a four-start thread with a lead of 0.25 ipr. To determine the actual thread dimensions to cut the thread, divide the 0.25 ” lead by the number of starts (0.24/4 = 0.0625). This corresponds to a thread with a lead of 1⁄16 ipr, or 16 tpi. This is the thread depth for each of the four starts.

Make sure your threading levers are set to the desired lead, which is 0.25 ipr, or 4 tpi, in this example. Also, make sure the compound is set at 90° and the dial is zeroed out.