The TruBend 3000 bending machine series from Trumpf reduces throughput time by around 40 percent compared to the previous 3000 series machines. Depending on the machine type, the new TruBend 3000 will offer a press force ranging from 93 to 253.5 tons and a bending length of 6.5 to 13 feet.
To ensure high part quality, Trumpf has integrated the ACB Laser automatic angle measuring system. An ACB Laser system consisting of a camera and laser sensors measures the bending angle of the component before each bending process. If the angle does not match the value stored in the software, the press beam automatically changes its position until the desired angle is achieved. This ensures consistently high part quality from the very first component, even with material fluctuations. At the same time, scrap is reduced.
Trumpf’s proven TecZone Bend offline programming software also ensures greater productivity. With this solution, users can program the machine while it is producing parts, which increases manufacturing efficiency. In addition, with TecZone Bend, programming is quick and easy and can even be done on the touchpad directly on the machine. Users simply upload the 2D or 3D model of their component into the software and within a second, the correct bending sequence and the appropriate tools are displayed on the monitor, including collision monitoring. This allows machine operators to set up the machine for the next job even without programming experience.
The machine also helps save energy costs. With the speed-controlled On-Demand Servo Drive, the machine's motor only switches on during the bending process. This saves 30 percent of energy compared to a hydraulic drive and reduces costs.
The TruBend 3000 also ensures maximum safety for press brake operators. Trumpf safety features, such as BendGuard, offer machine operators comprehensive injury protection. With the BendGuard, cameras and matrix sensors monitor the machine's working area. If the software detects any objects other than the component – such as an operator's hands – the machine switches off immediately. The operator can unlock the TruBend 3000 using a foot switch to resume work without delay. This way, TRUMPF ensures safe bending operations.
The TruBend 3000 is particularly suitable for small and medium-sized companies, especially contract manufacturers or product shops. Both individual parts and series production can be done economically with the new press brake. The TruBend 3000 series has the digital interfaces needed to connect other TRUMPF solutions, such as automated storage. This makes it ideal for use in a smart factory setting. With the TruBend 3000, users also gain access to the TRUMPF service ecosystem.
