Selecting a turret or gang tooling for a CNC lathe
Deciding whether to use a turret or gang tooling is one of many topics that seems to engender religious fervor from one side to the other.
Deciding whether to use a turret or gang tooling is one of many topics that seems to engender religious fervor from one side to the other. Let’s start by providing a brief overview of each approach and then dive into the details.
Pure gang tooling is the simplest option for a CNC lathe. The tools sit in a row on the lathe’s cross-slide. To change a tool, an end user takes the following steps:
- Pulls the current tool from the workpiece with a Z-axis motion.
- Slides in the X-axis until the new tool is in position.
- Moves along the Z-axis to start cutting.
A tool turret is more complex than simple gang tooling. A turret holds a group of tools and rotates to bring a new cutting tool into position. Changing tools involves:
- Pulling the current tool back, typically with a Z-axis or combined X- and Z-axis motion.
- Rotating the turret until the correct tool is in position.
- Bringing the tool forward to begin cutting, again with a Z or XZ motion.
Lathe turrets are like the rotary toolchangers familiar to users of CNC milling machines.
Which one is better?
| Turret pros | Gang pros |
|---|---|
| More flexible | Faster tool changes |
| Handles longer, skinnier parts | Simpler |
| Handles larger diameter parts | Lower cost |
| Easier to program | Faster setup |
| Accommodates more tools | More accurate |
| More possible axes | More Reliable |
Here’s the top-level conclusion:
Choosing between gang tooling and a turret on a CNC lathe should be based on the kinds of parts being machined:
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