Increase Productivity, Reduce Tooling Costs In Today's Most Challenging Applications …
ATI is a leading producer of high-performance metals including titanium and titanium alloys, nickel-based alloys and superalloys, stainless steel and specialty alloys and powder metals.
ATI Stellram draws on the advanced R&D and materials development capabilities of ATI to engineer cutting and finishing tools that provide "best in class" machining solutions for these high-performance metals.
ATI Stellram is a metalcutting and metal finishing technology leader whose products include…
Indexable and solid carbide cutting tool systems (Stellram® brand)
Specialty abrasives, carbide burrs and routers (Garryson® brand)
Thread cutting and thread rolling products (Landis® brand)
ATI Stellram machining solutions are used extensively in high-performance applications in the Defense, Aerospace, Power Generation, Oil and Gas, Medical, Transportation, Construction and Mining markets.
Stellram® 7792VXE16 High-Feed Cutters increase metal removal rates up to 5 times in difficult-to-machine metals. In addition to high-feed facemilling, the 7792VX cutter family is capable of pocketing, slotting and plunging. These tools direct cutting forces axially into the spindle, reducing spindle wear and improving machining stability. Both modern and older equipment can benefit from this cutting tool technology.
Stellram® 7792VXE16 High-Feed Cutters increase metal removal rates up to 5 times in difficult to machine metals. In addition to high-feed facemilling, the 7792VX cutter family is capable of pocketing, slotting and plunging.
Stellram® 5230VS12 Chevron Long Edge Cutters are capable of both slotting and profiling. Designed for high material removal rates in titanium and other difficult-to-machine alloys, these chevron cutters position multiple inserts along the cutting edge of each helical flute. The advanced design of the insert placement provides smooth, progressive penetration and cutting action for extended tool life, lower power consumption and up to a 30% improvement in surface finish.
Stellram® 7710VRD20 Anti-Rotation Button Cutters incorporate free cutting geometry to provide documented productivity increases of up to 150% in difficult-to-machine high temperature alloys. The patented Stellram® 7710VRD20 cutter features through-tool coolant and a unique pocket design to maximize chip evacuation and increase tool life.
Stellram® XE Solid Carbide Endmills feature robust high helix cutting edges to run faster, run cooler and, with through tool coolant and deep flute design, evacuate chips more efficiently. This endmill is able to slot and profile to higher radial and axial engagements and run at higher surface speeds and feeds in the most difficult-to-machine materials.
Data Sheet
Stellram® RSM Aerospace Solid Carbide Endmills are specifically engineered for effective machining of titanium pocket and thin wall applications in aerospace components. The geometry of the RSM is designed to minimize material adhesion to the sharp honed cutting edge, which features specific primary and radial clearance angles. These provide stress free penetration in the cut and excellent chip evacuation, which promotes extended tool life during high speed machining.
Stellram® 1B Geometry features a precisely controlled cutting edge and nose profile, designed so that material can be removed cleanly and efficiently leaving a superior surface finish at varying depths of cut and feed rates. Engineered for the finish turning of components manufactured from steel to the most difficult-to-machine materials.
Stellram® 4E Geometry is designed to machine a wide variety of materials including stainless steels, high nickel, high cobalt and titanium-based alloys. Available in new grade SP0819, 4E inserts utilize an approved aerospace substrate, and are enhanced with a Nano TiAIN layer PVD coating for unmatched performance. The 4E's new precise reinforced chipbreaker profile with positive cutting action dramatically reduces built-up edge, leaving a smooth surface finish and greater component dimension integrity. ATI Stellram's new 4E Aerospace Turning Geometry provides longer tool life, improved component quality and application versatility.
Stellram® Hardcore® Drill Technology employs patented dual-carbide construction. The core carbide grade is resilient to handle the slow speed of the tool's center, while the grade of the outer shell is wear resistant to match the high speed of the tools cutting edges. The result: holes are cut at up to twice the speed with a better finish, tools last up to four times longer and the cost per hole is cut in half.
Landis® CNC EZ Roller™ Thread Rolling Tools create stronger threads up to 3 times faster than cutting and with finishes of 32µ in. or better. Thread rolling produces threads up to 20% stronger on materials up to 24 Rockwell C hardness. Landis® CNC EZ Roller™ thread rolling tools feature compact designs, for use on CNC turning centers and Swiss autos. Simple to set-up and operate, these tools produce threads in a chipless operation.
Garryson® CERAMIQ™ multi-purpose, ceramic-cloth-based flap discs increase grinding productivity by up to 22% and offer significantly prolonged life in heavy grinding as well as finishing operations. CERAMIQ™ discs offer optimum surface finish by avoiding scoring, marking and 'blueing' of the workpiece. CERAMIQ™ discs are designed for aggressive metal finishing, ranging from removing weld spatter and cleaning joints to grinding profiles on difficult-to-machine materials, such as high-nickel alloys, steels, stainless steel and titanium.
ATI Stellram's focus is to provide tooling solutions for difficult to machine materials while also supplying solutions for less demanding applications. ATI Stellram's quest to develop the industry's best tools has led to breakthrough advances in both indexable cutting tools and solid carbide cutting tools.
ATI Stellram
1 Teledyne Place
LaVergne, Tennessee 37086
Phone: 615.641.4200
Toll Free: 800.232.1200
Fax: 800.223.2219
Websites: ATIstellram.com •
ATImetals.com
