Gear Cutting

Power skiving for electric vehicles

Manufacturers can achieve 90% machine use reduction with power skiving.

Make better gears with precision metrology

To ensure the surfaces on the gears are optimized, it is essential to use metrology tools to analyze, understand, and characterize.

Gear shop modernizes with shrink-fit technology

Boulevard Machine & Gear, a gear-cutting shop founded in 1954 to serve the paper industry in the Pioneer Valley of Massachusetts, began a period of modernization and investment with the 2006 acquisition of the company by Susan Kasa. Kasa’s focus was to grow the company and become more efficient. One issue of concern dealt with completing certain machining jobs with conventional side-lock and collet holders. To solve this problem, the company invested in a Haimer Power Clamp Special Edition shrink fit machine, Haimer Standard Shrink chucks, Haimer Power Shrink chucks and extensions.

Gear toothing with Schwanog

Schwanog’s PWP broaching system reportedly can produce internal and external shapes, such as serrations, splines, hexagons and keyways, on CNC lathes with a c-axis. The system includes an insert ground to create the desired shape, a retaining screw and a steel toolholder.

Forest City Gear engineer explores gap between helices on a double-helical gear

A new paper by Forest City Gear engineer Andrew F. Vincent, Ph.D., has been released entitled, A Note on the Design of the Gap Between Helices on a Double-helical Gear. The paper focuses on how the design and how it “imposes a necessary lower bound on the gap between the helices it is meant to produce.”

The best ‘little’ job shop in Texas

The Bell Helicopter Drive Systems Center (DSC) in Arlington, Texas, can never be confused with anything “little.” It’s a huge facility, filled with the latest milling, drilling, and boring technologies. In fact, some newly installed equipment is making some of the company's biggest components in its history.

Precision manufacturer invests in grinding and filtration technology

Kratzer GmbH & Co. is a Offenburg, Germany-based precision manufacturer of components made from a wide range of materials that must meet the exacting standards required by its high-tech cuustomers. The company meets these specifications in part through investing in state-of-the-art equipment including grinding machines, machining centers, lathes, metrology equipment. Recently, the company invested in new grinding technology as well as a new filtration system.

Gleason Corp. launches Gear Trainers webinar series

Rochester, New York. In March, Gleason Corp. staged its first Home Trainer webinar for gear technology as a free customer service in response to COVID-19. Overwhelming success encouraged further webinars in this series.

Forest City Gear Co. donates $3,100 to Rockford Rescue Mission

ROSCOE, IL (May 5, 2020) - Forest City Gear Co. is proud to announce that its employees have raised $1,300 to support Rockford Rescue Mission’s efforts to respond to the increased need brought on by the COVID-19 pandemic. Forest City Gear committed to match employee donations dollar for dollar, raising the total for this most recent fundraiser to $2,600. That tally, combined with a previous donation of $500 from the company, brings the total amount of Forest City Gear’s donations to Rockford Rescue Mission to $3,100 to date.

Tungaloy Enhances T9200 Steel Turning Inserts with New Grades and Geometries

Tungaloy has expanded its T9200 CVD grade insert series to include T9205 and T9235 grades as well as the -TSF and -TM style chipbreakers. Both T9205 and T9235 provide outstanding wear resistance in the P05 and P35 application ranges surpassing existing CVD grades. These capabilities are possible due to Tungaloy’s innovative coating technologies, including: