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You searched for: Management
Staying Sharp January 2007
Author: various
Published: January 2007 1st Monday
Staying Sharp January 2007

It's All in the Mix
Author: Alan Richter
Published: January 2006 1st Sunday
Blended Technology, screw machining, screw machine, milling, Montague Tool, Milan Screw Products

Staying Sharp January 2006
Author: various
Published: January 2006 1st Sunday
Staying Sharp January 2006

Staying Sharp May 2006
Author: various
Published: May 2006 1st Monday
Staying Sharp May 2006

'Tribute' to the Past
Author: Alan Richter
Published: May 2006 1st Monday
A die shop that couldn't find cutting tools 'good enough' for its high-speed machining applications perfected its own design.

Staying Sharp July 2006
Author: various
Published: July 2006 1st Saturday
Staying Sharp July 2006

Solving the Profitability Puzzle
Author: Tony Kusnerik
Published: July 2006 1st Saturday
Effective problem solving is the key to boosting profits.

Staying Sharp August 2006
Author: various
Published: August 2006 1st Tuesday
Staying Sharp August 2006

Greener Pastures
Author: house
Published: August 2006 1st Tuesday
The fourth biennial CTE salary survey shows how much 'green' workers harvest.

Transplant Transactions
Author: Bill Kennedy
Published: September 2006 1st Friday
With the Big Three automakers facing hard times, transplants offer U.S. suppliers opportunities, challenges and a new way of doing business.

Dude, Where's My Tool?
Author: Daniel Margolis
Published: September 2006 1st Friday
Getting the most out of a modular drawer storage system.

Less (Waste) = More (Profit)
Author: T. Green
Published: January 2005 1st Saturday
Environmental responsibility and operational profitability don't have to be mutually exclusive with a proactive environmental management program.

Staying Sharp January 2005
Author: various
Published: January 2005 1st Saturday
Manager's Desk, Back to Basics, Part Time, Get with the Program, Machinists' Corner

Equilibrium Adjustment
Author: Alan Richter
Published: February 2005 1st Tuesday
Considerations when deciding to run hard-balanced or balanceable toolholders.

Cutting into MIM
Author: Dave Gehman
Published: February 2005 1st Tuesday
Metal injection molding is growing--and so is the need for tooling.

Going Green
Author: Susan Woods
Published: February 2005 1st Tuesday
Vegetable oil-based metalworking fluids can provide better performance and environmental results than mineral oil-based fluids.

Staying Sharp March 2005
Author: various
Published: March 2005 1st Tuesday
Mike Principato's Manager's Desk, Back to Basics on Rotary Tables, Part Time, Get with the Program, Blueprint Puzzle, Michael Deren's Machinists' Corner

Capitalizing on Opportunities
Author: Gregory Farnum
Published: March 2005 1st Tuesday
Forward-looking moldmaking shops are taking on tool repair as one way to survive the onslaught of foreign competition.

Staying Sharp April 2005
Author: various
Published: April 2005 1st Friday
Mike Principato's Manager's Desk, Back to Basics on Electrodes for EDMing, Talking Points, Ask The Grinding Doc

Healthy Manufacturing
Author: David Gehman
Published: May 2005 1st Sunday
Some of the factors to consider when looking into machining medical parts.

Staying Sharp May 2005
Author: n/a
Published: May 2005 1st Sunday
Mike Principato's Manager's Desk, Back to Basics on grinding wheels, Part Time, Get with the Program

Productivity Pickup
Author: Alan Richter, Editor
Published: June 2005 1st Wednesday
Pick-and-place robots boost productivity and, say experts, may save U.S. shops.

Staying Sharp June 2005
Author: n/a
Published: June 2005 1st Wednesday
Mike Principato's Manager's Desk, Back to Basics on Swiss-style turning essentials, Part Time on manufacturing housings, Talking Points and Ask the Grinding Doc

A 'Celling' Proposition
Author: Bill Kennedy
Published: July 2005 1st Friday
A machine shop has stayed competitive by incorporating cellular manufacturing methods.

Controlling Quality
Author: Charles Russell
Published: July 2005 1st Friday
Using on-machine inspection to check part quality can reduce lead times.

Staying Sharp July 2005
Author: n/a
Published: July 2005 1st Friday
Mike Principato's Manager's Desk, Back to Basics on coolant filtration, Part Time, Get with the Program, Michael Daren's Machinists' Corner

Staying Sharp September 2005
Author: n/a
Published: September 2005 1st Thursday
Staying Sharp September 2005

Automotive a la carte
Author: Bill Kennedy
Published: September 2005 1st Thursday
By diversifying its customer base, an automotive machine shop found new marketsfor its services.

Staying Sharp December 2005
Author: n/a
Published: December 2005 1st Thursday
Shop management software, disc grinding, machining tips, rifle barrels, CAD, machinists' corner, back to basics, get with the program, manager's desk, part time

What's in Store
Author: Alan Richter & Amy Wallis McLain
Published: January 2004 1st Thursday
CTE's first cost-justification and planned-expenditures survey reveals what metalcutting companies intend to buy in 2004 and why.

Preferred Advantages
Author: Susan Woods
Published: March 2004 1st Monday
A look inside an aerospace parts supplier that specializes in military parts.

A Better Edge
Author: Bill Kennedy
Published: February 2004 1st Sunday
Proper edge preparation improves tool performance.

Tool Vend
Author: Steve Pixley
Published: March 2004 1st Monday
Carousel-based, automated tool-dispensing machines can cut costs for midsize companies.

To the Point
Author: Greg Landgraf
Published: May 2004 1st Saturday
In the past, tool resharpening got a bit of a bum rap: It was better, perhaps, than throwing the tools away, but the resharpened tools weren't likely to achieve the same longevity as new ones. Today, resharpened tools can often achieve the same lifespan as new ones, and resharpeners can improve their customers' tool usage in other ways as well.

MultiMod
Author: Robert A. Erickson
Published: May 2004 1st Saturday
Multistation, modular tooling for mill/turn machines speeds the cut-to-cut tool-change time while reducing tooling costs.

A Better Braze
Author: David Novak
Published: June 2004 1st Tuesday
A comparison of two processes for brazing PCBN onto carbide.

Clean Machines
Author: Michael Endres
Published: June 2004 1st Tuesday
Considerations when purchasing a parts-cleaning system.

Open to Debate
Author: Gregory Farnum
Published: June 2004 1st Tuesday
Pros and cons of monoblock tooling.

Ups and Downs
Author: Amy Wallis McLain
Published: August 2004 1st Sunday
CTE's third biennial salary survey tracks workers' worth.

The Right Angle
Author: Alan Richter
Published: July 2004 1st Thursday
Selecting and making the most of an angle head when other tooling can't get the job done.

Coat, Please
Author: Susan Woods
Published: October 2004 1st Friday
There is more to recoating cutting tools than meets the eye.

Staying Sharp October 2004
Author: various
Published: October 2004 1st Friday
Manager's Desk, Back to Basics, Part Time and Ask The Grinding Doc from October 2004.

Staying Sharp December 2004
Author: various
Published: December 2004 1st Wednesday
Manager's Desk, Back to Basics, Part Time, Talking Points, Get With the Program, Machinists' Corner

Best Cost Scenario
Author: Dennis Myers
Published: February 2003 1st Saturday
It may be penny-wise to refurbish PCD cutting tools, but it also may be productivity-foolish.

Freedom of Choice
Author: David J. Povich
Published: June 2003 1st Sunday
The pros and cons of purchasing standard, application-specific and custom cutters.

Mist Collection: The Pressure is On
Author: Agnes Shanley
Published: June 2003 1st Sunday
Lower-cost, more-compact mist-collection systems target atomized pArticles from high-speed cutting operations.

Tool Watch
Author: Alan Richter
Published: August 2003 1st Friday
Tool monitoring saves money by preventing tool breakage and reducing scrap.

Surviving the Cost Crunch
Author: Bill Kennedy
Published: September 2003 1st Monday
Tool manufacturers respond to automakers' cost-reduction demands.

Savings By Design
Author: Dave Moon
Published: September 2003 1st Monday
Manufacturer/supplier partnerships lead to improved metalworking processes.

Compound Cutting
Author: Bill Kennedy
Published: September 2003 1st Monday
Multitool holders reduce lathe cycle times.

Managed Fluid Care
Author: Charles M. Boyles, CPE
Published: January 2002 1st Tuesday
Managing the machining of medical parts includes tracking cutting fluids.

Second Chances
Author: Don Strubler
Published: January 2002 1st Tuesday
What you need to know about reconditioning carbide drills.

Opportunity for Improvement
Author: Kip Hanson
Published: March 2002 1st Friday
Initiative aims to help smaller aerospace manufacturers.

Out of the Picture
Author: Ron VanGeison
Published: April 2002 1st Monday
Offsetting the effects of a downsized toolroom staff.

Be Cool
Author: Charles M. Boyles, CPE
Published: April 2002 1st Monday
Cryogenics: Sound science or snake oil?

Blowing Hot & Cold
Author: Steven A. Batzer, Ph.D.
Published: April 2002 1st Monday
Understanding the heat-treat process.

Hard Times
Author: Bill Kennedy
Published: July 2002 1st Monday
Distributor specializes in helping customers cut hard-to-machine materials.

Working Capital
Author: Alan Richter, Tim Krohn
Published: August 2002 1st Thursday
CTE's second biennial salary survey

Machining Be
Author: Alan Richter
Published: December 2002 1st Sunday
How to safely and effectively machine beryllium (Be).

Keeping OSHA at Bay
Author: M. Chris Osment
Published: December 2002 1st Sunday
Metalcutting shops must focus primarily on four OSHA regulations to avoid penalties.

Heated Exchange
Author: Bill Bryson
Published: January 2001 1st Monday
An expert on heat treating write about the advantages and disadvantages of available approaches and systems: stainless steel foil, atmospherically controlled furnaces, pressure-quench vacuum furnaces and two-zone vacuum furnaces. There's also a sidebar on cryogenic treatment of metals.

Farewell to BUE
Author: CTE staff
Published: February 2001 1st Thursday
A new drill point geometry developed by a tool and cutter grinder. The through-coolant drill is ground in such a way that a hollowed out chamber on the face of the tip retains coolant in the cutting zone while hydraulic forces that are created push fluid to the cutting edge.

Tool, Mold & Die City
Author: Alan Richter
Published: February 2001 1st Thursday
Meadville, Pa., and the area surrounding the city are home to approximately 150 precision tooling and machine shops. The article explains why this city of 14,000 is such a hotbed of precision machining and entrepreneurship.

Molding a Niche
Author: Clare Goldsberry
Published: March 2001 1st Thursday
Moldmakers represent a challenging niche market for the cutting tool industry.

Rush Job
Author: Mike Principato
Published: April 2001 1st Sunday
Former job shop finds success manufacturing custom gears with "impossible" lead times.

Cutting It Your Way
Author: Mike Principato
Published: September 2001 1st Saturday
Job shop owners offer advice on getting started in the business.

Cash Course
Author: Leo Goss
Published: December 2001 1st Saturday
Getting control of labor costs can increase a job shop's profits by 15 to 30 percent.

Lowering Your Grades
Author: Kip Hanson
Published: January 2000 1st Saturday
Article discusses the disadvantages of carrying too many grades of carbide inserts. Often, using a less-than-optimal grade can save a machine shop money.

Dry Run
Author: Derek Phillips
Published: February 2000 1st Tuesday
Dry milling and turning grow in popularity day by day, but dry drilling is another matter. Because of the nature of drilling, it's more difficult to perform this operation without coolant. Still, progress is being made, thanks to research and more sophisticated coatings.

Extreme Drilling
Author: Dennis Esford
Published: February 2000 1st Tuesday
A detailed description of a combination drill that machines six different hole diameters. Used on a dedicated drilling machine that drills cast iron cylinder heads, it was developed over a number of years. The six-in-one tool is made of HSS and has carbide inserts.

Grade Wise
Author: Peter Fretty
Published: February 2000 1st Tuesday
Most people know that using the right grade of insert can improve productivity dramatically. Few know that the proper grade is also important when utilizing round tools. The author examines the different types of carbide grades available for round tools.

Dry Out
Author: Don Graham
Published: March 2000 1st Wednesday
As the government publishes ever-stricter regulations for metalworking fluids, more shops try dry machining. The author examines the cost benefits of machining dry and looks at the various types of tool materials designed to enhance dry-machining applications.

Software Solutions
Author: Lisa Mitoraj
Published: March 2000 1st Wednesday
Tool management software is designed to help users of cutting tools get more control of their toolcribs. The article describes the types of tool management software available, the savings possible by utilizing software and includes comments from shop owners who've installed these systems.

Company Saves Big with Custom Indexable Tool
Author: Derek Phillips
Published: April 2000 1st Saturday
Switching from a brazed-tip trepanning tool to an indexable-insert tool reduced downtime for a manufacturer of cast iron cylinder heads by 45 minutes. And, incredibly, the price-per-piece dropped so much that the company could save $690,000 annually.

Don't Toss that Indexable Tool
Author: n/a
Published: April 2000 1st Saturday
Ninety-nine percent of indexable tools that break can be repaired, according to companies that repair tools. And, they say, a broken indexable tool can be repaired so it performs as well as or better than the original.

High Expectations
Author: Mark Richardson
Published: April 2000 1st Saturday
People in the aerospace industry expect a lot from reamers. The author, an engineer who works for a manufacturer of aerospace components, discusses strategies for job shops interested in developing a precision reaming program.

Getting to the Bottom of Chatter
Author: Michael Gugger
Published: April 2000 1st Saturday
Tool chatter is one of the biggest obstacles to effective machining that job shops face. The author discusses the sources of chatter and offers suggestions for minimizing it.

Talking Points
Author: Alan Richter
Published: May 2000 1st Monday
A conversation with Lee Iacocca, chief spokesman and a member of the board of directors of The Online Asset Exchange (onlineassetexchange.com), a service for buyers and sellers of machine tools. Iacocca also is involved with a company that produces electric bicycles. The former president of Ford Motor Co. and of Chrysler Corp. was at WESTEC 2000, where he met with CUTTING TOOL ENGINEERING to discuss manufacturing’s role in the economy, his perceptions of the machine tool industry and business-to-business e-commerce.

Killing Time
Author: Timothy McKeever
Published: June 2000 1st Thursday
One company instituted a comprehensive plan for reducing setup times and saw its average setup time drop from 252 minutes to 39 minutes. The plan involves everything from standardizing tooling to consolidating raw materials to creating families of parts. The author outlines a step-by-step program that readers can apply to their metalworking setup operations.

Fired Up
Author: Dennis Esford
Published: December 1999 1st Wednesday
The manufacturer of the most widely used fire-hose nozzle has continually upgraded its processes and equipment to meet its customers’ needs. This article outlines the market forces and changes to its nozzle design that have driven the company to maintain a state-of-the-art shop.

Daily Regrind, The
Author: Derek Phillips
Published: December 1999 1st Wednesday
Advanced tool grinding machines are making it possible for even small shops to regrind complicated tool geometries in-house. This article explores the cost and time factors that must be considered before a shop decides whether it will regrind tools in-house or outsource the work.

What’s Your Angle?
Author: Aaron Alvarez
Published: December 1999 1st Wednesday
When facemilling with an indexable-insert tool, the axial and radial rake angles of the inserts can have a significant impact on performance. This article reviews the basics of rake angles and their effect on tool life, cutter effectiveness and metal-removal rates.

Tough Bores
Author: Dennis Esford
Published: October 1999 1st Friday
This article relates how three shops used creative ideas to solve difficult boring problems. One shop built a custom tool to bore deep holes. Another used a combination of standard tools to bore an interrupted cut. And a third achieved tight tolerances with an assortment of plastic sleeves and plugs.

Lessons Learned
Author: Michael Gugger
Published: October 1999 1st Friday
A project engineer recounts his experiences planning for, installing and setting up a new CNC vertical milling center. Among the issues he explores are the questions that must be answered before the machine arrives, selecting or designing tools and fixtures for the new machine and preparing workers for the change.

Crib Control
Author: Brent Chandler
Published: September 1999 1st Wednesday
An organized toolcrib is necessary to ensure that tools will be available when needed. This article reviews the techniques and equipment different shops have used to keep track of their tools.

Cut Above, A
Author: Dennis Esford
Published: September 1999 1st Wednesday
Toolmakers are constantly introducing advancements to improve the metalcutting process. This article examines trends in five key areas where toolmakers are concentrating their research and development efforts.

Supplier in Demand
Author: Michael Baczkowski
Published: August 1999 1st Sunday
This article describes how one aerospace manufacturer boosted production capacity by partnering with a supplier, which began machining parts formerly made in-house. The article tells how the manufacturer shared its processes and manufacturing expertise with the supplier in order to ensure that quality and productivity were maintained.

Ready, Preset, Go
Author: Kip Hanson
Published: June 1999 1st Tuesday
This article reviews the basics of coordinate systems and machine programming as a basis for presetting tools. The process for setting tool offsets is described with an explanation of the G-codes involved. In an accompanying article, the author tells how his company built its own presetter.

Hone Improvement
Author: Tory Gallier
Published: June 1999 1st Tuesday
This article describes reconditioning tools through hand honing, a process that can help a tool produce 20 percent more parts. In explaining the art of hand honing, the author reviews the hone materials and honing techniques to be used.

Back Off
Author: Brent Chandler
Published: June 1999 1st Tuesday
A tool design supervisor makes a case for cautious machining. This article explains how, by extending tool life, less aggressive speeds and feeds can lead to greater economy than a shortened cycle time will yield. Tips for monitoring and recording tool data are also given.

Inserts Show Their True Colors
Author: Martin Eastman
Published: April 1999 1st Thursday
Insert manufacturers have devised color-coding schemes to help users select the right tool for the job. This article explores the thinking behind these schemes and the toolmakers' efforts to design tools for the specific applications defined in their selection systems.

Frenzied Feeding
Author: Martin Eastman
Published: March 1999 1st Monday
By changing the nose radius of their finish-turning inserts, toolmakers are producing wiper inserts that allow machinists to turn workpieces at increased feed rates. This article explains the theory behind this innovation and describes the specific wiper-style geometries employed by three manufacturers.

Simulated Action
Author: Sumanth Kumar, Brian Hoffler
Published: March 1999 1st Monday
Computer simulations of the cutting process can help tool designers predict the effects of tool-geometry changes. This article describes how one manufacturer is using the most recent advances in computer modeling to reduce the need for producing and testing prototype inserts. An accompanying article describes a commercially available simulation program.

Learning With an Edge
Author: Martin Eastman
Published: December 1998 1st Tuesday
Using his students as researchers, an industrial-arts teacher sets up an experiment to test claims being made for tool resharpening using cubic boron nitride wheels. The experiment taught the students how to keep a log of tool conditions, use and sharpenings as they gathered data for their study.

Cryogenics Goes Deeper
Author: Paul Cohen, Dennis Kamody
Published: October 1998 1st Thursday
A new cryogenic tool treatment subjects tools to minus-320-degree temperatures by immersing them in a bath of liquid nitrogen. This article details the procedure and offers test results from the laboratory and the field that show how the treatment can extend tool life.

Best of Times or Worst of Times?
Author: Austin Weber
Published: August 1998 1st Saturday
This article reports the results of a survey of shop owners. The survey found the executives worried about finding and retaining help and customers and keeping up with technology. It’s not all gloom and doom, however. The survey also found respondents upbeat about their business and the economy in general.

Purchasing Holds the Reins
Author: Austin Weber
Published: August 1998 1st Saturday
This report of a Cutting Tool Engineering survey charts the shift in the way shops are purchasing tools. As the survey’s findings indicate, an increasing number of tools are being bought directly from manufacturers and many shops are narrowing down the number of tool suppliers they do business with.

Are Metalworking Fluids a Threat to Health?
Author: Robert Eade
Published: August 1998 1st Saturday
Representatives of management, labor and the government are working together to arrive at a workable regulation to reduce shop-floor exposure to metalworking fluid mist. This article reviews the debate and looks at ways shops can reduce their own workers' exposure.

The Dry Cure for Coolant Ills
Author: Steve Batzer, John Sutherland
Published: June 1998 1st Monday
With safety and health precautions driving up the cost of using metalworking fluids, many shops are attempting to machine dry. This article looks at the reasons why a shop might want to eliminate coolants and the effects this decision will have on part quality and tool performance.

All Together Now
Author: Martin Eastman
Published: June 1998 1st Monday
This article looks at the close partnership forged between a toolmaker and a machine tool manufacturer. The alliance requires the two to share detailed information about proposed products as well as the customers each is working with. Such cooperation has made it possible to develop several new products and processes.

Have You Checked Your Insurance Lately?
Author: Austin Weber
Published: June 1998 1st Monday
Business insurance represents a costly but necessary investment for any shop. This article presents the findings of a Cutting Tool Engineering survey of the liability insurance purchasing habits of readers. The article also offers some guidelines for insurance shopping.

Balancing on the Fly
Author: Martin Eastman
Published: April 1998 1st Wednesday
With the introduction of high-speed milling, tool balancing has become increasingly important. This article describes a system that can balance tools while they are mounted in the machine tool’s spindle and rotating.

From Presetting to Tool Management
Author: Christoph Zoller
Published: April 1998 1st Wednesday
This article explains how state-of-the-art tool presetting-and-measuring machines can reduce a shop’s tool setup time while increasing precision. The article also describes how the additional functions of these high-end units can turn them into sophisticated tool-management systems.

Tantalum and Niobium
Author: Bernard North
Published: April 1998 1st Wednesday
Tantalum and Niobium are important components in the composition of carbide tools. They are also among the most expensive. This article explores how recent trends in metalcutting and tool usage will effect the supply of these two components.

Wire EDM Filtration Comes of Age
Author: Christopher Wilkins
Published: April 1998 1st Wednesday
Centralized mineral filtration for wire-EDM dielectric fluid can remove contaminants down to the 1-micron level and dispose of them in an environmentally responsible way. This article describes the mineral filtration process and compares it to the other common filtration methods.

Top-Form Geometry
Author: Karl Katbi
Published: March 1998 1st Sunday
This article makes the argument that an insert is really a system made up of a combination of factors. The focus of the article is on one of these factors: the top-form geometry, which has evolved from the chipbreaker designs used primarily on turning inserts. The roles these geometries play and the selection process for choosing the right geometry are explained.

Harder, Faster
Author: Tim Malone
Published: March 1998 1st Sunday
The growing use of difficult-to-machine materials has driven the metalcutting industry to high-performance tools. This article reviews the trends that are behind most cutting tool research today, and it looks at the state-of-the art results of that research.

Grinding With Segments
Author: Nancy Narbut, Tom Stafford, John Tartaglione
Published: December 1997 1st Monday
For applications that call for heavy stock removal and large areas of contact between the part and wheel, shops mount segmented grinding wheels in their vertical-spindle surface grinders. This article discusses the difference between grinding with segmented abrasives and grinding with standard wheels. Among the topics it covers are abrasive selection and performance testing.

Itching for a Solution
Author: William Sluhan
Published: December 1997 1st Monday
This article reviews the causes of skin irritation suffered by some shop workers, with special attention paid to skin conditions that result from poorly maintained metalcutting fluids. The article also discusses the factors that can aggravate skin problems and suggests ways that workers can protect themselves from skin irritants.

Buyer Beware
Author: Dennis Myers
Published: December 1997 1st Monday
This article warns against the dangers in recent manufacturing supply trends. According to the author, both outsourcing and integrated-supply programs can have seriously detrimental effects on productivity and innovation. In this article, he explains the reasoning behind his views.

Countersinking Aircraft Materials
Author: William Cleveland
Published: October 1997 1st Wednesday
This article traces the changes in countersink design and materials that have been made to satisfy the demands of the aerospace industry. The advantages and disadvantages of different types of modern countersinks are discussed.

Behind the Carbide Curtain
Author: Phillip Craig
Published: August 1997 1st Friday
Many end users would like to see carbide tool standards that would ensure consistent quality in tools from shipment to shipment or between manufacturers. Today's C and ISO designations do not provide this assurance, according to this article. The article looks at the problems that arise because of a lack of standards and the attempts being made to guarantee consistent quality in the shop.

CBN Wheels in Peak Condition
Author: Michael Hitchiner
Published: June 1997 1st Sunday
CBN grinding wheels offer the promise of higher productivity and longer wheel life, but they must be carefully maintained with dressing routines that differ from routines for standard wheels. This article details the techniques and tools needed to perform CBN wheel dressing effectively and economically.

Unattended Tool Grinding
Author: Werner Morach, Peter Beyeler, Hartmut Ruhl
Published: June 1997 1st Sunday
A CNC tool grinder connected to an automated loading unit can be programmed to grind tools during a shop's off hours. This article discusses the planning and preparation that are necessary to set up an unattended run.

Turning Stainless Made Painless
Author: Mike Castner
Published: March 1997 1st Saturday
Stainless steel is one of the more difficult materials to cut. This article discusses the problems that can occur when turning various types of stainless steels, the reasons for these problems and ways to avoid them. Advice is given on diagnosing problems based on tool-wear patterns. The article also suggests ways to correct problems once they are discovered.

Will Work for Sales
Author: Martin Eastman
Published: March 1997 1st Saturday
Machine tool builders and distributors are trying to distinguish themselves by selling customers complete turnkey packages that are ready to make good parts from the day they are installed. This article discribes the services being offered and the process that puts a turnkey system on a shop's floor.

Should You Try Dry?
Author: Christina Dunlap
Published: February 1997 1st Saturday
Cutting without metalworking fluid is looking increasingly attractive to U.S. shops hit with the high cost of fluid maintenance and disposal. This article discusses the benefits and drawbacks of dry machining and outlines the tools and equipment needed to machine successfully without the benefits of a coolant or lubricant.

Quality Through the Tiers
Author: Martin Eastman
Published: August 1996 1st Thursday
Manufacturing customers have begun demanding that their suppliers institute quality-control processes. At the same time, they are expecting their suppliers to adopt more efficient processes so that suppliers can reduce their prices while maintaining profitability. This article discusses these pressures and how even subtier suppliers are being affected by them.

Presetters Produce Profit
Author: Richard McCarthy
Published: August 1996 1st Thursday
There are a variety of presetters on the market. All reduce machine downtime by allowing shops to set up tools offline. This article discusses the different presetter types and the impact that these differences will have on the instrument's price and functionality.

Superabrasive Safety
Author: Thomas Service
Published: June 1996 1st Saturday
Standards governing grinding-wheel safety testing do not cover all superabrasive wheels. This article suggests that these standards should include them. The author explains why as he describes a typical superabrasive wheel and the dynamics of superabrasive wheel failure.

The Time is Right for Cermets
Author: Ron Biagiotti, Robert Macek
Published: March 1996 1st Friday
Cermet inserts have evolved into cutting tools capable of finish-turning steel reliably at high speeds. This article traces the developments that have led to modern cermets and describes the properties that enhance the performance of these tools. The development of coatings for cermets is also covered.

CVD Diamond Inserts Stick
Author: Andrew Johnson
Published: February 1996 1st Thursday
The development of the CVD thick-film diamond process has made it possible to produce tools that can machine abrasive work materials without losing their cutting edge. In this article, the technology for producing the diamond film and the brazing of these thick-film chips onto inserts is described.

Good Vibrations
Author: Elliot Stern
Published: December 1995 1st Friday
Tunable tools can be adjusted to dampen vibration. However, shops must have the right equipment to tune them quickly and precisely. This article describes an instrument that can provide the necessary feedback. A system that uses a mill's vibration frequency to sense problems with the tool is also described.

For Good Measure
Author: Michael Smith, Jerry Kowalsky
Published: December 1995 1st Friday
Software-based video tool inspection systems can read tool geometries much more precisely than other measurement systems. This article looks at the technology behind these systems and explains how this technology detects and measures tool edges and angles.

Milling Inserts Shape Up
Author: Ken Booker
Published: September 1995 1st Friday
Changes in milling practices have placed new demands on the cutting tool. This article discusses the features toolmakers have added to their milling insert geometries to control chips and cutting forces. The article also reviews the milling process and the forces that act on the insert.

Cracking the Code
Author: Richard Thalmann
Published: June 1995 1st Thursday
This article reviews the nomenclature that toolmakers use to identify inserts. Both ANSI and ISO codes are described character by character. A chart lists all of the possible choices for each position in the code and what each code letter or number signifies.

A Simple Groove
Author: Roy Leverenz
Published: March 1995 1st Wednesday
This article discusses the trend among insert makers to consolidate chipbreaker designs and carbide grades. The result is the three-chipbreaker/three-grade matrix many insert makers have adopted in some form. The evolution of the chip-forming groove is also traced, and an ANSI proposal for a grade identification system is described.

The Common Code
Author: Martin Eastman
Published: February 1995 1st Wednesday
In 1995, the Big Three automakers dropped their individual quality programs and requirements for suppliers and adopted a common program based on ISO 9000. This article discusses how the automakers' standard, called QS-9000, was developed and how they plan to implement and enforce it. Some advice for suppliers planning to earn QS-9000 registration is also given.

Eye on Ions
Author: James Treglio, Anthony Perry, Albert Tian
Published: February 1995 1st Wednesday
Ion implantation bombards a tool's surface with accelerated metal ions. According to this article, the process increases tool life and the performance of tool coatings. Two theories explaining why the process works are also discussed.