Cutting Tool Engineering
September 2012 / Volume 64 / Issue 9

Cutting multiple-start threads

By Tom Lipton

Multiple-start, or multiple-groove, threads are used for getting a high lead per revolution with a shallow thread depth. The following is an example of cutting them on a manual lathe.

Suppose you have a 0.25 ipr lead, but are cutting a small-diameter cylinder or a thin-walled tube. The usual double depth, a term that describes the thread’s diameter vs. its radial depth, for a 0.25 "-lead, 60° thread is 0.324 ". If you wanted to cut this on a 0.375 "-dia. shaft, you’d be pretty much out of luck. Enter the multiple-start thread.

Ch05.Fig097.Lipton.DSC_1396.tif
Courtesy of All images: T. Lipton

Be sure to confirm the gearbox settings when cutting a multiple-start thread.

As the name implies, there are more starts, or grooves, than the usual single-start thread. These threads can be identified by looking at the end of the thread and counting the number of entry starts. There is no practical limit to the number of starts you could do. The limitations typically are with the machinery used to produce them. For instance, most engine lathes will not cut threads coarser than 2 tpi.

For my example, the process is the same as cutting the usual 60° threads, with a few exceptions.

For multiple-start threads, you must index or adjust the starting position for each separate start. This can be done several ways. One is to radially index the part precisely the number of desired starts. So if you have a three-start thread, you would index each start 120°. Or, if you wanted a four-start thread, you would index the part 90°. It’s important to note that the axial, or Z-axis, position cannot change when you use the part-index method. This limits you to threading the part between centers to maintain the same Z position.

The part-index method is easier than the radial-index method but only if your lathe has a compound rest attachment that will swing 90° to be aligned with the lathe bed.

The first step is to prepare your threading blank. In the example, the diameter is arbitrary. You will cut a four-start thread with a lead of 0.25 ipr. To determine the actual thread dimensions to cut the thread, divide the 0.25 " lead by the number of starts (0.24/4 = 0.0625). This corresponds to a thread with a lead of 116 ipr, or 16 tpi. This is the thread depth for each of the four starts.

Make sure your threading levers are set to the desired lead, which is 0.25 ipr, or 4 tpi, in this example. Also, make sure the compound is set at 90° and the dial is zeroed out.

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The first groove, or start, is cut at the final depth.

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The second groove is cut at the final depth.

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The third groove is cut at the final depth.

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The fourth groove is cut at the final depth.

Out of habit, I always take a 0.001 " scratch pass to confirm my gearbox settings for each groove. You would be surprised how many times this gets fouled up. For high-lead threads, you will want to run the spindle slowly, especially if you are heading toward a shoulder as in this example.

I always use the same number on the thread dial for multiple-start threads. It is most likely OK to use other lines or numbers, but who wants to screw up their work? Typically, threading is one of the last operations performed on a part, so you have invested some time to get this far.

After cutting the first groove to final depth, you must move the compound rest a distance along the Z-axis that is equal to the thread lead divided by the number of starts (0.25/4 = 0.0625). So, advance the compound 0.0625 " to cut the second groove. The direction you move the compound does not matter as long as you don’t change that direction.

After completing each of the first three grooves, advance the compound the distance of the lead divided by the number of starts along the Z-axis. After cutting the fourth groove, it looks like a funny 16-tpi part, with the lead angle appearing much steeper than a common 16-tpi thread.

The process is fundamentally the same for an internal thread. When you make the mating female thread for this example, it will have a lead of 0.25 ipr but a thread depth of 16 tpi. Pretty cool! CTE

About the Author: Tom Lipton is a career metalworker who has worked at various job shops that produce parts for the consumer product development, laboratory equipment, medical services and custom machinery design industries. He has received six U.S. patents and lives in Alamo, Calif. Lipton’s column is adapted from information in his book “Metalworking Sink or Swim: Tips and Tricks for Machinists, Welders, and Fabricators,” published by Industrial Press Inc., New York. The publisher can be reached by calling (888) 528-7852 or visiting www.industrialpress.com. By indicating the code CTE-2012 when ordering, CTE readers will receive a 20 percent discount off the book’s list price of $44.95.
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